Mosfet SSR, flyback shunt/crowbar safety circuit

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SUMMARY

The discussion focuses on implementing a safety circuit for a solid-state amplifier output relay using MOSFETs. The primary concern is the potential for inductive flyback voltage spikes when the output MOSFETs are abruptly turned off. The proposed solution involves adding a normally open switching element that shorts the speaker output terminals when the MOSFETs switch off, potentially using a thyristor in a crowbar configuration. Additional suggestions include using clamp diodes, RC snubbers, and avalanche-rated MOSFETs to enhance circuit reliability and performance.

PREREQUISITES
  • Understanding of MOSFET driver ICs and their operation
  • Knowledge of solid-state relay design principles
  • Familiarity with inductive load behavior and flyback protection techniques
  • Experience with circuit protection components such as diodes and snubbers
NEXT STEPS
  • Research the implementation of thyristors in crowbar circuits for output protection
  • Learn about RC snubber design for MOSFET applications
  • Investigate the specifications and applications of avalanche-rated MOSFETs
  • Explore the use of bidirectional transient suppression diodes for voltage spike protection
USEFUL FOR

Electronics engineers, circuit designers, and hobbyists working on amplifier designs and seeking to enhance the reliability and safety of solid-state relay applications.

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Hello, as you can see in the attached image I have an opamp driving a BJT transistor that controls the power through a isolated mosfet driver IC that drives 2 series (back to back) N fets performing the duty of a solid state amplifier output relay.

Now my concern is this. In case the output to speaker has high current but the safety needs to disconnect the amplifier, the mosfets will be disconnected but unlike a mechanical relay there will be no arc and the current termination will be sharp and abrupt which might cause an inductive flyback voltage spike.

My idea to eliminate this is to have a separate switching element that is normally open but every time the output mosfet switches OFF the other switch closes or turns ON, this would short circuit the speaker output terminals through the switch. I would add some 8 ohm or larger resistor in series with the switch for current limitation and dissipation.
The questions is how to best implement such a switch and wire it with the existing circuitry.
Maybe there are some better solutions like reverse polarity diodes from PSU + rail to output and output to - rail or some other method?

I was originally thinking about a thyristor, aka TRIAC or GTO in a "crowbar" style output shunt.
All in all I am favoring an easy to implement and simple solution in this case but one that is reliable

PS. I also attached the full protection board schematic for those interested
 

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  • APEX Protect Stereo schematic with MOSFET output.jpg
    APEX Protect Stereo schematic with MOSFET output.jpg
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I would think a full set of clamp diodes to the amplifier power and ground would do. However, a fast diode, careful layout, and good (low impedance) bypass caps are really important. In addition, you may also want an RC snubber across the MOSFETs.

Another possible option is a bidirectional transient suppression diode (zener) like the old 1.5KE series, but those are hard to specify (power dissipation, clamping voltage, etc.).

A third idea would be to intentionally slow down the MOSFET turn off with something like a gate resistor and big miller capacitor to reduce the dV/dt. This might be a tricky design though, I can imagine some issues with MOSFET Pd and delays. But the general concept is that if you don't need a fast disconnect, don't switch at high speed, that just makes all of the transients worse.

PS: Also look into avalanche rated MOSFETs to improve their ruggedness.
 
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