My first time mixing Kroll's reagent

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Discussion Overview

The discussion revolves around the preparation and safety considerations of mixing Kroll's reagent, specifically focusing on the proper order of mixing its components and the dangers associated with hydrofluoric acid (HF). The scope includes safety protocols, personal experiences, and technical details related to chemical handling.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Meta-discussion

Main Points Raised

  • One participant inquires about the correct order of mixing nitric acid and hydrofluoric acid with water for Kroll's reagent.
  • Some participants suggest that the order of adding acids may not matter, emphasizing caution with HF.
  • Concerns are raised about the safety of using HF, with one participant sharing a personal account of a serious incident involving HF exposure.
  • Another participant expresses a strong opinion that HF is not suitable for beginners and recounts their decision to avoid using it based on past experiences.
  • There is a note that even diluted HF solutions can be dangerous, as they contain the same hazardous properties as concentrated HF.
  • One participant mentions that a colleague in the steel industry survived an incident involving HF baths, suggesting that survival is possible under certain circumstances.

Areas of Agreement / Disagreement

Participants generally agree on the dangers of HF and the need for caution, but there is disagreement regarding the specifics of mixing Kroll's reagent and the implications of using HF, with multiple perspectives on its safety and handling.

Contextual Notes

Limitations include varying levels of experience among participants, differing opinions on the safety of HF, and the potential for misunderstanding the risks associated with chemical handling.

Who May Find This Useful

This discussion may be useful for individuals involved in chemical preparation, particularly those working with hazardous materials like hydrofluoric acid, as well as those interested in safety protocols in laboratory settings.

Jodo
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I am going to etch some titanium and need to mix up a 100ml batch of Kroll's reagent ( 92ml distilled water, 6ml nitric acid and 2ml hydrofluoric acid.
Do I add the nitric acid to the water first and then add the hydrofluoric or vice-versa?
 
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I don't think this matters. Be careful with the HF.
 
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I feel like if you have to ask this question, you shouldn't be working with HF.
 
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DrDu said:
I don't think this matters. Be careful with the HF.
Thanks DrDu. Chemist at the local research lab advised the same thing last night.
 
HF is definitely NOT for beginners.
IF HF lands on a finger, it goes through the skin with initially no pain, meets the bone, turns it into CaF2 and the rest of the bone dies, and the fingertips will then be removed. Depends on the amount of course, but more than a couple of drops is highly risky.

A fellow researcher once told me about her accident with HF a few years earlier - a "simple" spill on all of one hand's fingertips. Just so I'd know how to react if she had a second incident as there were only ever two or three of us in our lab at any moment.

She had been rushed to hospital by the lab staff (who knew all about the possible outcome). And due to its location near the University, they too had a little bit of experience with this problem. They injected the antidote (calcium gluconate) under all five of her fingernails. To reduce the time and therefore the damage that would be done, they skipped using an anaesthetic! So I kept a few extra metres away when she had to use it in a couple of experiments she needed to do. And also decided I'd try to avoid ever using it.

To make that decision of mine clearer, I've worked with silanes and boranes (gases which explode on contact with air), Ni(CO)4 (the joke we used was "so poisonous that if you can smell it, you're already dead) and fluorophosphines (related to nerve gases). But HF - no.

So are you sure you really need to do this?

PS HF eats glass for breakfast.
 
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DrJohn said:
HF is definitely NOT for beginners.
HF goes through the skin with initially no pain, meets the bone, turns it into CaF2 and the rest of the bone dies, and the fingertips will then be removed. Depends on the amount of course, but more than a couple of drops is highly risky.

A fellow researcher told me about her accident with HF a few years earlier - a "simple" spill on all of one hand's fingertips. Just so I'd know how to react if she had a second incident as there were only ever two or three of us in our lab at any moment.

She had been rushed to hospital by the lab staff (who knew all about the possible outcome). And due to its location near the University, they too had a little bit of experience with this problem. They injected the antidote (calcium gluconate) under her fingernails. To reduce the time and therefore the damage that would be done, they skipped using an anaesthetic! So I kept a few extra metres away when she had to use it in a couple of experiments she needed to do. And also decided I'd try to avoid ever using it.

To make that decision of mine clearer, I've worked with silanes (gases which explode on contact with air), Ni(CO)4 (the joke we used was "so poisonous that if you can smell it, you're already dead) and fluorophosphines (related to nerve gases). But HF - no.

So are you sure you really need to do this?
Thanks for the heads up DrJohn. I normally work with structural steels and I have been polishing/etching weld cross sections since the mid 90's ( nital etch ).
I can buy Kroll's online at a cost of 88 dollars for 250ml. Seeing as I already had the nitric I was trying to save a few bucks. Also 250ml is way more then I really need so I "mooched" 2ml of HF from a local lab 😀. I actually had them mix it for me this morning ( I used to sell this same lab Silane on a regular basis. It's great to have contacts in high places )
 
Nota that even if technically the ready reagent is not a "HF solution" it contains exactly the same HF, which makes it similarly dangerous.
 
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Borek said:
Nota that even if technically the ready reagent is not a "HF solution" it contains exactly the same HF, which makes it similarly dangerous.
Ok, but it is very diluted. I know a guy who works in the production of some steel parts and they use these kind of HF baths in production. One of his colleagues fell into the bath and survived without damages.
 

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