Need an advice to create a paper folder for winding insulation

AI Thread Summary
A user is seeking advice on creating a machine to automate the folding of insulation papers for induction motors, specifically folding yellow areas onto a white area with dimensions of 80cm x 120cm. Suggestions include looking into existing folding machines and inspiration from a Paper Airplane Machine Gun for high-speed automated folding. A description of a potential design involves using a rubber-faced bottom roller and steel creasing wheels to achieve the desired folds. The user appreciates the ideas shared and plans to build the machine based on the suggestions received. Updates on the machine's progress will be provided once completed.
BlackMelon
Messages
43
Reaction score
7
Hello,

I usually wind induction motors. I found folding their insulation papers are so boring to me. So, I would like to make a machine that eases my job. Please see the attached file. The paper's dimension would be something like 80cm x 120cm. This machine must be able to fold the yellow areas onto the white area. The width of each yellow area can be at maximum of 10 cm.

Could you please give me suggestions of what parts on the markets I should look for? It doesn't have to be fancy. It could be operated by hands instead of motors.

Thank you
BlackMelon
 

Attachments

  • 60cm60cm.png
    60cm60cm.png
    645 bytes · Views: 174
Engineering news on Phys.org
If what you're looking for is a way to make paper folds automatically, maybe you can get inspired from the Paper Airplane Machine Gun (lots of links out there).

It may give some ideas about how you can do some highspeed automated folding with cheap parts buildable in your play room.
 
I spent a summer working in an electric motor rebuild shop a long time ago. I sort of kinda recall that they had a slot insulation creaser that worked like this sketch:
Creaser.jpg

A rubber faced bottom roller is about 2" diameter. The top shaft has a pair of steel creasing wheels about the same diameter. The creasing wheels are pressed into the rubber enough to get the desired amount of crease. The creasing wheels are not sharp like a knife, the tips have a radius on the order of 0.1 to 0.2 mm. I do not remember if the two rolls are geared together, or if one is driven while the other is driven by friction. Paper side guides are not shown.
 
  • Like
Likes BlackMelon and Lnewqban
Thank you guys for your ideas. These are very helpful! I will build the machine based on the three version of you guys. When I finish building the machine, I will let you know. :)
 
  • Like
Likes Lnewqban and Tom.G
Thread 'What type of toilet do I have?'
I was enrolled in an online plumbing course at Stratford University. My plumbing textbook lists four types of residential toilets: 1# upflush toilets 2# pressure assisted toilets 3# gravity-fed, rim jet toilets and 4# gravity-fed, siphon-jet toilets. I know my toilet is not an upflush toilet because my toilet is not below the sewage line, and my toilet does not have a grinder and a pump next to it to propel waste upwards. I am about 99% sure that my toilet is not a pressure assisted...
After over 25 years of engineering, designing and analyzing bolted joints, I just learned this little fact. According to ASME B1.2, Gages and Gaging for Unified Inch Screw Threads: "The no-go gage should not pass over more than three complete turns when inserted into the internal thread of the product. " 3 turns seems like way to much. I have some really critical nuts that are of standard geometry (5/8"-11 UNC 3B) and have about 4.5 threads when you account for the chamfers on either...
Thread 'Physics of Stretch: What pressure does a band apply on a cylinder?'
Scenario 1 (figure 1) A continuous loop of elastic material is stretched around two metal bars. The top bar is attached to a load cell that reads force. The lower bar can be moved downwards to stretch the elastic material. The lower bar is moved downwards until the two bars are 1190mm apart, stretching the elastic material. The bars are 5mm thick, so the total internal loop length is 1200mm (1190mm + 5mm + 5mm). At this level of stretch, the load cell reads 45N tensile force. Key numbers...

Similar threads

Back
Top