Need some help determining strut tower load

  • Thread starter EfiniRX7
  • Start date
  • Tags
    Load Tower
In summary: I guess I am basically wondering if I were able to quantify the force acting on the top of the shock tower, would both shock towers have the same number even though the macpherson is a direct connection, and the rx7 is dispersing the force in multiple points? Thanks for the help. I can provide more pictures if needed.
  • #1
EfiniRX7
5
0
Ok, I have a question pertaining to the load a Macpherson strut tower sees VS. the load a particular double wishbone car sees. Basically since the macpherson strut is required to hold the weight of the car and control the cornering forces imparted through the tire/ upright, I was under the impression the strut tower is seeing a greater load force than the wishbone car.

Here are pics of both systems in question

1. Macpherson strut from nissan 240sx

S14_frontsuspension_zpsc01bd228.jpg


2. particular double wishbone from the fd3s rx7.

fd3sfrontsuspension_zps6c4b933d.jpg


Im assuming that both cars weight the same, are capable of the same g-force limit, have the same wheel/ tire package, and are the same weight distribution on the chassis. Basically I want to look at this from the stand point that the front suspension is the only variable in the equation.

I was wondering if the top of the shock tower would see the same exact load on both suspension systems. I want to think that the macpherson strut will see a higher load acting on the strut tower since the cornering force, and vehicle weight is being imparted through the same load member (the strut/ spring assembly). My natural instinct is to think since the double wishbone car (fd3s rx7) only uses the shock/ spring to control the vehicle weight, and the top wishbone is controlling the lateral force through the big frame rail, the rx7 shock tower would see less load than the 240sx tower?

I know that the the force going into the chassis through the tire is identical (under my listed conditions), but I would think since the load is being dispersed over multiple points in the rx7 vs. the 240, the strut/ shock tower is being loaded less. I guess I am basically wondering if I were able to quantify the force acting on the top of the shock tower, would both shock towers have the same number even though the macpherson is a direct connection, and the rx7 is dispersing the force in multiple points?

Thanks for the help. I can provide more pictures if needed.
 
Last edited:
Engineering news on Phys.org
  • #2
I figured I would post a picture of both car's from the engine side. These are not my car's just a reference from the net. I notice most macpherson strut cars have steel in front of the strut tower, and many double wishbone cars do not i.e 350z along with rx7. Even the older macpherson rx7's have this steel. I have always heard that macpherson cars have a greater load being placed on the strut tower due to the more direct/ localized force path.

s14/ 240sx macpherson strut car

s14enginebay2_zps87b4a187.jpg


fd3s double wishbone car

fd3senginebay2_zpsc81a77b5.jpg
 
  • #3
The simple answer is mc strut design has higher load due to number of contact points vs double wish bone design...and...you have differeance in motion rates between the two.
what are you shooting for?
why the question?
 
  • #4
Ranger Mike said:
The simple answer is mc strut design has higher load due to number of contact points vs double wish bone design...and...you have differeance in motion rates between the two.
what are you shooting for?
why the question?

Basically two different ideas of what needs done to recreate a shock tower on a tube frame car. I basically just stated that a macpherson car is not used widely in tube frame applications for a large variety of reasons, one being all of the extra weight up high due to needing a much stronger tower. My friend building the car is fully convinced that the force on both towers are numerically the same in the same spot. I realize both cars are seeing the same force entering the chassis (according to my above scenario), I just stated that the wisbone more widely disperses the same load (meaning less on the tower).

He is trying to say since the frame rail is connected to the tower the load is equal on both, but there has to be something accounting for less square inches being affected in the macpherson car.
 
  • #5
ifin you are building a tube chassis car..why would you want the mcstrut??
no way to have best handling combo...only reason auto manufacturers went to is was because it is cheap, small foot print in cramped engine room , short assembly and alignment time, and overall...it is cheap...no way is it for competition...go with dbl wishbones
 
  • #6
Ranger Mike said:
ifin you are building a tube chassis car..why would you want the mcstrut??
no way to have best handling combo...only reason auto manufacturers went to is was because it is cheap, small foot print in cramped engine room , short assembly and alignment time, and overall...it is cheap...no way is it for competition...go with dbl wishbones

Im fully with you on that. I basically built my car for something to do. The s14 chassis is a piece of paper when stock, and I needed more room for the engine. My car ended up meeting my goals. The car turned like a jet, and had the most smooth and responsive steering I have felt with it ever.

Here is a picture of the car last year. I realize there are most likely many things on my car that is way less than ideal. I really did not want to do a double a-arm conversion due to my limited understanding of suspension. I basically kept factory geometry and lightened/ stiffened the car. I have had this car for some time so I was able to drive the car before and after the semi-tube frame. I can say I definitely met my goals with the car, I feels amazing compared to before.

I was just trying to get some insight on shock tower loads. I purposely wanted to try and over shoot the durability of the shock tower, due to me thinking a mac-strut car sees a greater load. My friend basically said it does not, it sees the same load. This was my disagreement with him. If I had an rx7 I would have gone a bit lighter on the tower than what I did on my s14. I was able to drop the weight to 2400lbs wet fully loaded of my car. We also jigged the chassis and fastened it down before any cuts were made, pretty important also.

DSC03044.jpg


Like I said, I am not trying to justify my car (I know mac-strut is less than ideal), it's what I had, and I got bored. I just wanted to know if my line of thought on the strut tower loads was in the right direction. I just could not see a wishbone car putting the same stress into the tower.

If it's no problem for you could you give me an explanation on the math used that would give me the load number on both towers?

Thanks for the help.
 
  • #7
The direct acting McPherson strut has a lower vertical load and a higher lateral load than the wishbone strut (essentially a coilover, not really a McPherson strut).

When changing from direct acting to wishbone, the vertical force increase on the top of the strut tower is the inverse of the change in motion ratio, i.e. a motion ratio of 0.7 means there will be 43% more force acting vertically on the tower to hold up the car with the wishbone suspension. Keep in mind that the required spring rate goes up by the square of the motion ratio change.

The lateral loading on the strut can be calculated by measuring the distance from the spindle to the centre of the lower ball joint and comparing that to the distance from the spindle to the top of the strut. Let's say the distance to the lower ball joint is 1 unit and the distance to the top of the strut is 7 units and the cornering load is 8 units; the top of the strut would see 1 unit of lateral loading and the lower ball joint/lower control arm would see 7 units.
 
  • #8
Mender..i want to understand and not torque you off so please bear with me.
With a double wishbone suspension , the top wish bone is simply guiding the top of the spindle thru proper suspension movement and does not have a lot of heavy duty lifting. We crashed at the race track one time and the top ball joint was torn out of the upper A-Arm ( wishbone) and had no replacement upper ball joint, We were amazed to see the thing held together.

The mcstru has 3 points of contact with a whole bunch of force acting on the top anchor point of the coil over ( tower). The double wishbone has 8 points ( two coil over spring mount, 4 wishbone mounts, two ball joints) of contact and the top of the coil over to frame mount point takes the most vertical force. And I agree you will have more vertical load at the coil over points than the mcstrut but not at the top bj or top wishbone mount points.
Lateral force is spread out over the 6 mount points and provides more control of suspension movement.

You can adjust caster and camber as well as anti squat a whole lot easier with this arrangement.
Mcstrut is almost impossible to use when you go to wide tires ..huge steering offset if you have to go to wide wheels. and camber control is good but not as good as the dbl wishbone arrangement.
I do not have the math, nor time to do the calculations but I know that the double wish bone was been refined over 90 years of racing and when you can spread out the same vertical and lateral load over 8 points vs. 3 points you have better control and less stress on the components...my opinion.
 
Last edited:
  • #9
First of all, Mike, as usual you're spot on with the load being distributed at multiple points and a wishbone suspension being much better for racing, etc. but I thought the OP was asking specifically about strut towers with the intent of making sure his were strong enough for the loads incurred.

EfiniRX7 said:
Ok, I have a question pertaining to the load a Macpherson strut tower sees VS. the load a particular double wishbone car sees. Basically since the macpherson strut is required to hold the weight of the car and control the cornering forces imparted through the tire/ upright, I was under the impression the strut tower is seeing a greater load force than the wishbone car.

Im assuming that both cars weight the same, are capable of the same g-force limit, have the same wheel/ tire package, and are the same weight distribution on the chassis. Basically I want to look at this from the stand point that the front suspension is the only variable in the equation.

I was wondering if the top of the shock tower would see the same exact load on both suspension systems. I want to think that the macpherson strut will see a higher load acting on the strut tower since the cornering force, and vehicle weight is being imparted through the same load member (the strut/ spring assembly).
EfiniRX7 said:
I was just trying to get some insight on shock tower loads. I purposely wanted to try and over shoot the durability of the shock tower, due to me thinking a mac-strut car sees a greater load. My friend basically said it does not, it sees the same load.

I just wanted to know if my line of thought on the strut tower loads was in the right direction. I just could not see a wishbone car putting the same stress into the tower.

If it's no problem for you could you give me an explanation on the math used that would give me the load number on both towers?

Thanks for the help.
And of course the title of the thread. The math is pretty straight forward, all we're dealing with are Class Three levers. :)

ETA: I just spotted what may have caused the confusion; I should have said "The direct acting McPherson strut has a lower vertical load and a higher lateral load on the strut tower than the wishbone strut (essentially a coilover, not really a McPherson strut)." My apologies. :)
 
Last edited:
  • #10
excellent :approve:
 
  • #11
Thanks for all of the info guys.
 
  • #12
what is the affect of varrying load on the steering of mc phersion strut...please reply..!
 
  • #13
same results as on all steering...why not look at race car suspension class on automotive forum?
 

1. What is a strut tower load?

A strut tower load is the amount of force or weight that is applied to the strut tower of a vehicle. This is an important factor to consider when determining the overall stability and performance of a vehicle.

2. How is strut tower load measured?

Strut tower load is typically measured using a load cell or strain gauge, which can calculate the amount of force being applied to the strut tower. This measurement is often expressed in pounds or kilograms.

3. Why is it important to determine strut tower load?

Determining the strut tower load is important because it affects the overall handling and safety of a vehicle. If the load is too high, it can cause damage to the suspension system and compromise the stability of the vehicle.

4. What factors can affect strut tower load?

Several factors can impact the strut tower load, including the weight of the vehicle, road conditions, driving habits, and modifications to the suspension system. It is important to consider all of these factors when determining the load on the strut tower.

5. How can strut tower load be reduced?

In order to reduce strut tower load, it is important to properly maintain the vehicle's suspension system and avoid overloading the vehicle. Additionally, choosing the right tires and adjusting tire pressure can also help to distribute the load more evenly. Modifications to the suspension system may also be necessary to reduce strut tower load.

Similar threads

  • Mechanical Engineering
Replies
1
Views
17
  • Mechanical Engineering
Replies
5
Views
2K
  • Mechanical Engineering
Replies
18
Views
1K
  • Mechanical Engineering
Replies
15
Views
1K
  • Mechanical Engineering
Replies
5
Views
4K
  • Mechanical Engineering
Replies
2
Views
5K
  • Mechanical Engineering
Replies
9
Views
6K
Replies
13
Views
1K
  • Mechanical Engineering
Replies
5
Views
1K
  • Mechanical Engineering
Replies
20
Views
2K
Back
Top