Operating a spring in both tension and compression

Click For Summary

Discussion Overview

The discussion revolves around the implementation of springs that can operate in both tension and compression for a design project involving a test bed to create opposing forces for testing a new actuator. Participants explore various spring types and configurations, including leaf springs and coaxial setups, while addressing the mechanical challenges associated with their use.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant notes that while homework problems treat springs as capable of operating in both tension and compression, practical implementation for a design project poses challenges.
  • Another participant suggests using two coaxial springs—a tension spring inside a compression spring—and questions whether the mechanical finishes of the springs are the main difference between them.
  • It is stated that fundamentally, a spring can be put into tension and compression, but not simultaneously.
  • Concerns are raised about the potential buckling of the tension spring when compressed further in a coaxial setup.
  • A participant mentions the need for a statically connected spring to handle forces of up to 250 kN, emphasizing the importance of not needing to change out springs during testing.
  • There is a suggestion to consider a conventional, closed and ground helical spring with U-bolt clamps for mounting.

Areas of Agreement / Disagreement

Participants express varying opinions on the feasibility and design of springs that can operate in both tension and compression. There is no consensus on the best spring type or configuration, and several mechanical challenges remain unresolved.

Contextual Notes

Participants discuss the limitations of different spring types and their mechanical configurations, including concerns about buckling and the need for effective mounting solutions. The discussion highlights the complexity of designing a spring system that can effectively transmit both compressive and tensile forces under high load conditions.

moatra
Messages
3
Reaction score
0
Most of my physics homework problems have had no problem treating a spring as being able to operate in both compression and tension. However, I now need to find a way to actually implement that for a design project. The general idea is a test bed creating opposing force to test a new actuator. I'd like to put a spring in between the two force creation mechanisms to transfer both compressive and tensile forces, as well as allowing for some slippage in their operation.

Looking at most spring manufacturer's catalogs show a distinct separation between compression and tension springs. Some initial research shows that it wouldn't be advisable to try and weld a standard coil spring due to their high carbon content. I'm currently looking at leaf springs as a possible method since the way they're attached to a car easily allows for transmission of both compressive and tensile forces, but I can't find anywhere if they're actually meant to operate under both conditions. Are they? If not, what spring setup is actually able to operate in both compression and tension?

tl;dr: How to actually use a spring in both compression and tension?
 
Engineering news on Phys.org
moatra said:
Most of my physics homework problems have had no problem treating a spring as being able to operate in both compression and tension. However, I now need to find a way to actually implement that for a design project. The general idea is a test bed creating opposing force to test a new actuator. I'd like to put a spring in between the two force creation mechanisms to transfer both compressive and tensile forces, as well as allowing for some slippage in their operation.

Looking at most spring manufacturer's catalogs show a distinct separation between compression and tension springs. Some initial research shows that it wouldn't be advisable to try and weld a standard coil spring due to their high carbon content. I'm currently looking at leaf springs as a possible method since the way they're attached to a car easily allows for transmission of both compressive and tensile forces, but I can't find anywhere if they're actually meant to operate under both conditions. Are they? If not, what spring setup is actually able to operate in both compression and tension?

tl;dr: How to actually use a spring in both compression and tension?

Welcome to the PF. I'm an EE, not an ME, so I'm of limited help. I do have to ask the obvous question, though, can you just use two coaxial springs for your setup? A tension spring inside a compression spring, with appropriate mechanical connections made to both at each end?

I think tension springs would usually have U-bends at the ends for making mechanical attachment, like the springs in drum brakes, as shown at this other post:

https://www.physicsforums.com/showthread.php?t=394960

And compression springs would usually have flat ends, for the same reason. Maybe the main difference between compression and tension springs, is just how they are mechanically finished at the ends, based on how they are used mechanically? (I could be wrong of course)
 
Fundamentally, there's no reason a spring can't be put into tension and also compression (not at the same time of course). :wink:
 
For clarification, this is something along the lines of what I had in mind:

berkeman said:
Welcome to the PF. I'm an EE, not an ME, so I'm of limited help. I do have to ask the obvous question, though, can you just use two coaxial springs for your setup? A tension spring inside a compression spring, with appropriate mechanical connections made to both at each end?

(...)

And compression springs would usually have flat ends, for the same reason. Maybe the main difference between compression and tension springs, is just how they are mechanically finished at the ends, based on how they are used mechanically? (I could be wrong of course)

Yes, the only real difference between compression and tension is the finish at the ends. However, that's the problem.

With the coaxial setup, when the system is at rest, the tension spring is at minimum length and the compression spring is at max length. Compressing the two further would cause the tension spring to buckle (Not so good). Extending them further would cause the compression spring to extend (Which is fine), but my problem is that I don't know how to mount the compression spring to transmit a tension force to it.

Q_Goest said:
Fundamentally, there's no reason a spring can't be put into tension and also compression (not at the same time of course). :wink:

"In theory, there's no difference between theory and practice. In practice, there is."
That said, what kind of spring and how would you mount it?

The standard mount for a vehicle's leaf spring looks like it would work for transmitting compression and tension, but are leaf springs meant to be extended as well as compressed?
250px-Leafs1.jpg
 
Last edited by a moderator:
If your coupling mechanism is selctive, then each spring could function as designed...
 
The test bed is meant to be operating at forces of up to 250 kN. At that range, I'd rather have a statically connected spring than trying to change out/reconnect springs in the middle of a test.
 
moatra said:
The test bed is meant to be operating at forces of up to 250 kN. At that range, I'd rather have a statically connected spring than trying to change out/reconnect springs in the middle of a test.

I didn't suggest that you have to change out springs during the test. Make it one assembly.
 
How about a conventional, closed and ground helical spring? Put U-bolt clamps around the ends to hold it to something like a flat plate.
 

Similar threads

  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 4 ·
Replies
4
Views
2K
  • · Replies 5 ·
Replies
5
Views
4K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 1 ·
Replies
1
Views
1K
Replies
14
Views
4K
Replies
2
Views
5K
Replies
2
Views
1K
  • · Replies 26 ·
Replies
26
Views
7K
  • · Replies 6 ·
Replies
6
Views
27K