Piping Heat Loss: Solving for Internal Temperature

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SUMMARY

The discussion focuses on the calculation of internal temperature in a heat tracing program using the pipe heat loss formula Q = 2*\pi*k*(t_o - t_i)/ln(r_o/r_i). The insulation k value is specified as 0.0215 watts per meter per degree. The user initially converted watts per foot to watts per meter incorrectly, leading to discrepancies in results. Upon realizing that the conversion factor for area requires squaring the linear conversion factor, the user found that using 3.2 squared for the conversion yielded correct results. This indicates that the formula's units indeed necessitate a squared conversion for accurate calculations.

PREREQUISITES
  • Understanding of thermal conductivity and insulation values (k value)
  • Familiarity with the pipe heat loss formula
  • Knowledge of unit conversions between feet and meters
  • Basic principles of heat transfer
NEXT STEPS
  • Study the derivation and application of the pipe heat loss formula in detail
  • Learn about unit conversion techniques in thermal calculations
  • Explore the implications of thermal conductivity in insulation materials
  • Investigate common errors in heat transfer calculations and how to avoid them
USEFUL FOR

Engineers and technicians involved in thermal management, process engineers, and anyone working with heat tracing systems and insulation performance calculations.

cpscdave
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So I'm trying to figure out where a heat tracing program is getting some numbers.

What I'm trying to figure out is how the program calculates the internal temperature of the tracing lines.

What I know is the k value of the insulation 0.0215 watts per metre*degree
I know the temperature that the program says the cable will be at, and how much heat the cables are providing in watts/ft

using the pipe heat loss formula Q = 2*\pi*k*(t_o - t_i)/ln(r_o/r_i) and solving for t_o I got an answer that was wrong. I had converted watts/ft into watts/meter by multiplying by 3.2 (as there are 3.2 feet per meter)
As the numbers didn't work out I ran the same formula instead converting k into watt per foot. This is where things got odd, I found that again I got the wrong answer but the ratio of how much the answers were off were different. Same formula same number but different units should produce the same relative error.

Figuring it had to be a unit conversion error, I found that if I instead multiplied watts/ft by 3.2*3.2 (and similar conversion for changing k to be w/ft) not only did the 2 answer agree but I got the correct t_i

So my question is: While it makes sense to me that the foot to meter conversion should be squared as we are looking at an area not a linear distance, the formula doesn't seem to support those units. So is the squared conversion correct? or has this just been an odd coincidence :)
 
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Talking with some of the process engineers I gather that Q is actually m^2 which explains everything :)
 

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