Planetary gearbox speed calculation - Simultaneous equations

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SUMMARY

This discussion focuses on calculating the ratio of a planetary gear train using simultaneous equations. The key formula presented is (R+S)*ωp=R*ωr + S*ωs, where R and S represent the number of teeth on the ring and sun gears, respectively, and ωr, ωp, and ωs denote the rotational speeds of the ring, planet, and sun gears. The conversation highlights the complexity of multiple planet cases, requiring automation for efficient calculations, especially when dealing with numerous unknowns and constraints. The suggested tools for automation include Excel and MATLAB, specifically referencing the MATLAB tutorial for solving simultaneous differential equations.

PREREQUISITES
  • Understanding of planetary gear systems and their components (Ring Gear, Planet Gear, Sun Gear)
  • Familiarity with rotational speed calculations in mechanical systems
  • Basic knowledge of Excel for creating calculators or spreadsheets
  • Proficiency in MATLAB for numerical methods and solving differential equations
NEXT STEPS
  • Research how to implement gear ratio calculations in Excel
  • Learn about MATLAB's capabilities for solving simultaneous differential equations
  • Explore advanced topics in planetary gear design and analysis
  • Investigate numerical methods for automating complex mechanical calculations
USEFUL FOR

Mechanical engineers, automotive engineers, and anyone involved in gearbox design and analysis will benefit from this discussion, particularly those looking to automate calculations related to planetary gear systems.

xxChrisxx
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I'm looking to calculate the ratio of a planetary gear train. With the ultimate goal of producing a spreadsheet/calculator to show the state of the gearbox (i.e. all shaft speeds) based on applied constraints.

upload_2018-9-26_12-57-1.png

A gear set consists of Ring Gear, Planet Gear, Sun Gear. The sick diagram is the easiest way to show the interactions and constraints. The rotational speed of any part can be found by:

(R+S)*ωp=R*ωr + S*ωs
R - Number of teeth on ring
S - Number of teeth on sun
ωr = Ring gear speed
ωp = Planet rotational speed
ωs = Sun gear rotational speed

Single Planet Case
upload_2018-9-26_12-56-56.png

This is the type of thing you'll find with a generic google. Output speed can be directly calculated based on the constraints. In this case we have three states, two constraints and one gear equation to find the output. Easy peasy.


Multiple Planets
upload_2018-9-26_13-4-17.png

This case is an example of a more tricky case. 6 unknowns, 4 constraints, 2 gear equations. This has to be solved simultaneously due to the interactions between the gear sets:
Sun Gear 1 = Sun Gear 2 = intermediate
Planet Carrier 1 = Ring Gear 2 = output.

I can do this by hand with substitution. I'd like to automate it as the cases become more complicated very quickly.

Eg 4 gear sets = 12 unknowns
4 gear equations
5 fixed constraints (due to gearbox architecture)
3 variable constraints (used to select different gears)
So there is enough information to solve it. It's just a pain doing it by hand.What's the best way to automate this using Excel or similar?
 

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