Pressure / Vacuum Analysis During Submersion

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SUMMARY

The discussion centers on pressure and vacuum analysis during submersion testing of a product heated to 120°C. Measurements indicate pressure can rise to 5 psi while heating and drop to -10 psi during submersion, with calculations suggesting a discrepancy as the expected pressure should be around -2 psi. The ideal gas law is referenced to explain the observed pressure changes, and the contributor seeks assistance in identifying potential factors affecting the results, including volume changes and humidity influences.

PREREQUISITES
  • Understanding of the Ideal Gas Law
  • Knowledge of pressure measurement units (psi)
  • Familiarity with thermodynamic principles
  • Experience with submersion testing methodologies
NEXT STEPS
  • Investigate the effects of humidity on pressure measurements during submersion
  • Learn about volume change calculations in thermodynamic systems
  • Explore advanced pressure measurement techniques for dynamic environments
  • Review case studies on submersion testing and water intrusion analysis
USEFUL FOR

Engineers, product testers, and researchers involved in thermal testing and pressure analysis, particularly those focused on water intrusion susceptibility in heated products.

navier1863
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I have a product that we perform submersion testing on to determine susceptibility to water intrusion. The product is heated to 120C and then placed in an ice bath. I have measured the pressure / vacuum during testing and have determined that the pressure can rise to 5 psi while heating and drop to -10 psi while submerged.

The ideal gas law aligns with the 5 psi while at 120C but when dunked, the calculations state that the pressure should be around -2 psi. I am trying to determine how to calculate this result. Any advice?
 
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Double check your numbers. I get close to your measured value with ideal gas assumption.

If you want to show your math, we maybe can find the problem.
 
During testing of the product, I am seeing pressure swings of 12.5 psi. Initially I assumed that volume remained the same (which is not correct but I will get to that). The following are calculations:
- P1 * V1 = n R T1
- Final Pressure = (Delta T) * Initial Pressure

If I use the test data that indicates the pressure can change by 12.5 psi, the volume would need to change by approximately 41.8%. There is something else occurring that I am not accounting for. Any thoughts? Is there anything related to humidity that might be affecting this test?
 

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