Analysis of DE Pool Filter as Steam Pressure Vessel

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SUMMARY

The discussion centers on the construction and operation of a DIY 55-gallon steamer using a DE pool filter rated for 50 PSI. The filter, made from .06 inch stainless steel, has been successfully utilized as a pressure cooker at 3 PSI and has shown potential to handle 15 PSI at 250°F based on wall thickness calculations. The setup includes a 1500-watt heating element, valves, gauges, and a temperature controller, which facilitated the sterilization of 8 gallons of coffee and straw bulk substrate. The user seeks verification of the design's safety for operating at 15 PSI.

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This discussion is beneficial for DIY enthusiasts, engineers, and hobbyists interested in building and operating pressure vessels, particularly those focused on food sterilization and steam cooking techniques.

IAMJackal
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Have built a 55 gallon DIY steamer from a DE pool filter. The pool filter is made from .06 inch stainless steel and was rated for an operating pressure of 50 PSI. As a pool filter, the vessel regularly operated at pressures of 10-15 PSI, and as much as 25-30 PSI when it needed cleaning.

Have run it as a pressure cooker at 3 PSI with no problems. Have run various pressure vessel wall thickness calculators that seem to indicate the vessel could easily handle 15 PSI at 250F.

https://checalc.com/calc/vesselThick.html

Can someone here help verify the design to operate at 15 PSI as a pressure cooker?

Below are details of the build:

Had a .06 inch stainless steel DE pool filter that was being used as a smoker and to pasteurize bulk substrates. Decided to configure it to also work as a steamer by adding 1500 watt heating element and some valves, gauges, and a temperature controller. Holds 55 gallons and used it on its first run to successfully sterilize 8 gallons of coffee and straw bulk substrate.

Plate from the DE pool filter showing 50 PSI operating pressure as a pool filter.

533128410-thumb_FB_IMG_1515331242393.jpg


Diagram of pool filter, guts are removed.

415040271-thumb_anthony-apollo-filter.jpg


1500 watt heater wiring.

415052643-thumb_20171222_211913.jpg


Covered and mounted on bottom of barrel.

415062463-thumb_20171222_220142.jpg


Inside bottom of barrel with heater installed.

415071019-thumb_20171222_221104.jpg


Protective cover and shelf over heater.

415084210-thumb_20171224_145717.jpg


PC gauge and pressure weight, and 0-100 PSI pressure control valve.

415096476-thumb_20171223_161842.jpg


Temperature controller to turn on and off heater to maintain 2.5 PSI pressure.

415117301-thumb_20171223_202334.jpg


Test run with 8 gallons of coffee and straw bulk substrate.

415131373-thumb_20171223_154857.jpg


Sterilization at 2.5 PSI in progress.

415143829-thumb_20171223_202913.jpg


Sterilization complete, 5 gallon bulk substrate inoculated with Grey oyster mushroom spawn.

415156257-thumb_20171224_135910_001.jpg


8 gallons of sterilized and inoculated bulk substrate.

415172154-thumb_20171224_143059.jpg


Changed the temperature controller to one rated for 15 amps, and ran five gallons of straw, coffee grounds and wood pellets bulk substrate. No boom
wink.gif


New 15A temperature controller, off at 212F, on at 210F external temperature.

458121889-thumb_20171228_153208.jpg


New bottom rack.

458138834-thumb_20171228_153618.jpg


Five gallons straw, coffee, HWFP bulk substrate.

458150930-thumb_20171228_160451.jpg


Locked and loaded, time 1617.

458163637-thumb_20171228_161707.jpg


Heating up.

458176645-thumb_20171228_164142.jpg


At pressure, 2.5 PSI, external temperature 212F, time 1759.

458204916-thumb_20171228_174736.jpg


Second DIY steamer experiment at 2.5 PSI complete, start time 1759, end time 2330.

458221131-thumb_20171228_232910.jpg


All help appreciated!

Cheers!

Jackal
 

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Sorry, Jackal. This is the kind of thing that we can't help you with here at the PF, for liability reasons. Thread is closed.
 
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Thread is in ModQ while I work on a re-post with the OP...
 
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