Pull-off force: hose, pipe, clamp

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SUMMARY

The discussion centers on the pull-off force in a hose-pipe-clamp assembly, specifically examining the effects of clamp torque on performance. A study revealed that reducing clamp torque by 10% resulted in negligible changes in pull-off force, suggesting that higher torque does not significantly deform the soft plastic pipe to reduce friction. The assembly consists of a rubber hose, a soft plastic pipe, and a steel clamp, with the focus on torque rather than clamp position. The findings indicate that minimal initial clamping is sufficient to maintain effective connection without requiring excessive torque.

PREREQUISITES
  • Understanding of mechanical engineering principles related to torque and friction
  • Familiarity with materials science, specifically the properties of rubber and soft plastics
  • Knowledge of clamp mechanisms and their applications in hose-pipe connections
  • Experience with experimental design and analysis in mechanical testing
NEXT STEPS
  • Research the effects of clamp torque on different materials, focusing on rubber and plastic interactions
  • Explore the mechanics of positive feedback in hose-pipe assemblies
  • Investigate alternative clamping methods and their impact on pull-off force
  • Study the role of surface contact area in friction and pull-off dynamics
USEFUL FOR

Mechanical engineers, materials scientists, and professionals involved in the design and testing of hose-pipe connections will benefit from this discussion, particularly those focused on optimizing clamping techniques and understanding material interactions.

jbenedet
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Was surprised by a study recently where we tested 6 samples for pull-off force at a 10% reduction in clamp Torque and noticed negligible shift in results. Is it possible that at higher torque the clamp is deforming the pipe, reducing the surface contact (friction) between the hose and pipe?

The pipe is a soft plastic, the hose is rubber, the clamp is steel. The pipe is inserted into the hose and a clamp is torqued down over the connection.
 
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It’s similar but different. This is a study focused on the torque of the clamp. The other was for clamp position. This assembly also has no groove unlike the other example and is a plastic pipe, instead of a steel pipe. I am being careful not to provide proprietary information while still including enough info to work through the concept. Also, the community provided good ideas/brainstorming based on the info I provided previously. It was helpful. Thanks.
 
jbenedet said:
It’s similar but different. This is a study focused on the torque of the clamp. The other was for clamp position. This assembly also has no groove unlike the other example and is a plastic pipe, instead of a steel pipe. I am being careful not to provide proprietary information while still including enough info to work through the concept. Also, the community provided good ideas/brainstorming based on the info I provided previously. It was helpful. Thanks.
Do your managers know that you are having to resort to Internet forums to do your proprietary work? Are you working as an ME?
 
berkeman said:
Do your managers know that you are having to resort to Internet forums to do your proprietary work? Are you working as an ME?
This is so incredibly out of line it’s ridiculous. I’m not “resorting” to anything. I’m thinking about this because I enjoy it, not because I can’t get my work done.
 
It is often the case that you can more easily push a hose on, or off a pipe, but you cannot pull it off. When you pull on a hose, the tension causes the hose becomes slightly longer, while the diameter of the hose is reduced. The surface area of the hose effectively remains constant. That is the source of the positive feedback.

The hose must be clamped sufficiently to the pipe, that the internal fluid under pressure, does not penetrate between the pipe and the hose, under the band of the clamp.

jbenedet said:
Is it possible that at higher torque the clamp is deforming the pipe, reducing the surface contact (friction) between the hose and pipe?
No.
Very little initial clamping is necessary to start the positive feedback multiplication. Once the clamp is snug, additional clamping will be unnecessary.
 
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