How can I create a simple latch mechanism using a roller chain for my project?

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SUMMARY

The discussion centers on designing a simple latch mechanism using a #40 roller chain and two sprockets for lifting and dropping an object on a vertical slider rail. The setup involves a motor-driven sprocket and an idler sprocket, with a chain link attached to a U-shaped pin that engages with curved arms on the slider. The mechanism is designed to lift an object weighing up to 10 lbs without additional motors or electronics, relying on the chain's strength and the innovative use of a special chain link with a bracket for smooth disengagement.

PREREQUISITES
  • Understanding of mechanical design principles
  • Familiarity with roller chain systems, specifically #40 roller chain
  • Knowledge of sprocket mechanics and their configurations
  • Basic skills in creating and interpreting conceptual drawings
NEXT STEPS
  • Research the mechanical properties and load capacities of #40 roller chains
  • Explore designs for latch mechanisms in mechanical systems
  • Investigate the use of U-shaped pins in lifting applications
  • Learn about the dynamics of vertical slider rails and their applications
USEFUL FOR

Mechanical engineers, hobbyists designing automated lifting systems, and anyone interested in simple mechanical latch designs for projects involving roller chains and sprockets.

HowardF
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I'm looking for a simple latch design. My project will have two roller chain sprockets positioned one above the other with about a two foot gap. A motor will turn one of the sprockets and the other is just an idler sprocket. A #40 roller chain will run around the two sprockets. Mounted just beside this chain and sprocket setup, will be a vertical slider rail with an object that travels up and down the rail.

I need something attached to a chain link(s) that will circle the bottom sprocket, latch onto the object on the slider rail, drag/lift the object upwards, then release(drop) the object before, at, or while the chain link carries around the top sprocket. The latch mechanism must then again latch the object next time around the bottom sprocket and repeat the latch/lift/drop cycle indefinitely.

I am looking for a simple design without incorporating additional motors or electronics if possible. I can add additional levers/pulleys or anything necessary. Please let me know. Thanks so much!
 
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HowardF said:
I'm looking for a simple latch design. My project will have two roller chain sprockets positioned one above the other with about a two foot gap. A motor will turn one of the sprockets and the other is just an idler sprocket. A #40 roller chain will run around the two sprockets. Mounted just beside this chain and sprocket setup, will be a vertical slider rail with an object that travels up and down the rail.

I need something attached to a chain link(s) that will circle the bottom sprocket, latch onto the object on the slider rail, drag/lift the object upwards, then release(drop) the object before, at, or while the chain link carries around the top sprocket. The latch mechanism must then again latch the object next time around the bottom sprocket and repeat the latch/lift/drop cycle indefinitely.

I am looking for a simple design without incorporating additional motors or electronics if possible. I can add additional levers/pulleys or anything necessary. Please let me know. Thanks so much!

Welcome to the PF.

How heavy is the object to be lifted, and how big is it? Do you really need a latch, or could it just be a cup to pick up and drop off the object?

Do you have any conceptual drawings yet? I looked around Google Images some, but didn't have quite the right search terms yet. Perhaps you will have better luck...

http://www.technicopedia.com/8835/8835cforks.jpg
8835cforks.jpg
 
If you replace one of the roller pins with a longer pin, an object with two slightly curved arms can catch on the long pin and be raised until it reaches the top sprocket when the roller chain pin will move away and so disengage from the arms.
If the object falls down the rail quickly you can use two long pins, equally spaced in the one chain, to double the rate of lift and drop.
 
I have attached a picture as per Berkeman's suggestion. The weight could be as much as 10 lbs. I'm hoping a single link on a chain has that much strength, otherwise I use a more robust chain.

Baluncore,
I have thought of just that. However, if I'm understanding you properly, the problem is when the link travels around the upper sprocket, the pin won't "slide" away horizontally to disengage from the curved arms. The pin will remain at 90 degrees to the chain link and will follow the sprocket so it will travel up and point vertical then continue traveling down and point horizontal again pointing in the other direction, thereby hooking onto an not releasing the curved arm..
However, that gave me an idea. I have a special chain link which contains a small bracket. If I attach a U shaped pin to the link, as in my 2nd diagram, the arm on the slider will slide off the U shaped pin nicely I think.

Oh wait, if you meant the curved arms to be curved vertically, then yes you are 100% correct as the pin will slide along the curved surface until it's released, same as what I drew only the switch the pin onto the chain and the curved bracket onto the sliding piece.

Yes, this is solved...thanks so VERY MUCH! Greatly appreciated!
Chain & Sprocket Diagram.jpg
Chain & Sprocket Diagram 2.jpg
 
I have encountered a vertically oriented hydraulic cylinder that is designed to actuate and slice heavy cabling into sections with a blade. The cylinder is quite small (around 1.5 inches in diameter) and has an equally small stroke. The cylinder is single acting (i.e. it is pressurized from the bottom, and vented to atmosphere with a spring return, roughly 200lbs of force on the spring). The system operates at roughly 2500 psi. Interestingly, the cylinder has a pin that passes through its...

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