Semiconductor: Solid-source Diffusion

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SUMMARY

The discussion centers on the use of solid diffusion source wafers PH-950 from St. Gobain for forming phosphorous-doped resistors in p-type wafers. A 60-minute predeposition at 925°C is expected to yield a sheet resistance of 10 Ω/sq and a junction depth of approximately 1.3 μm. Participants express confusion over the calculated junction depth, with one user reporting a significantly smaller depth of 0.19 μm, suggesting potential errors in calculations or misunderstandings of the manufacturer's specifications. The consensus is that the manufacturer's claims should be verified against the calculations performed.

PREREQUISITES
  • Understanding of solid-source diffusion processes
  • Familiarity with semiconductor doping concepts
  • Knowledge of diffusion equations and parameters
  • Experience with plotting concentration profiles in semiconductor physics
NEXT STEPS
  • Calculate the doping profile ND(x) using the equation C(x,t) for solid-source diffusion
  • Research the effects of background doping concentration on junction depth
  • Explore the significance of masking oxide thickness in diffusion processes
  • Review the manufacturer's data sheets for solid-source diffusion specifications
USEFUL FOR

Semiconductor engineers, materials scientists, and students involved in semiconductor fabrication and diffusion processes will benefit from this discussion.

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Homework Statement



You use the solid diffusion source wafers PH-950 from St. Gobain (see data sheet on TSquare, Diffusion Chapter) to form phosphorous-doped resistors in a p-type wafer with a background doping concentration of 1015 cm-3. According to the data sheet, a 60-min predeposition at 925°C should yield a sheet resistance of 10 Ω/sq. and a junction depth of approx. xj = 1.3 μm.

(a) Verify these numbers by calculating (and plotting) the doping profile ND(x), the junction
depth xj, and the sheet resistance. Assume that the surface concentration reaches the solid
solubility at the pre-deposition temperature.

(b) What thickness must a masking oxide have to locally prevent P-diffusion?

Homework Equations



C(x,t)=C_serf\left\frac{x}{2\sqrt{Dt}}\right

D=D_0^{-E_a/kT}+D_0_-^{-E_a_-/kT}+D_0_--^{-E_a_--/kT}

The Attempt at a Solution


See attached

Briefly, I'm trying to plot concentration as a function of x, so I solved for D and plugged everything into the equation for C(x,t), with t=3600s. However, that returns an answer that the concentration > 0 only when the depth is < 0.19um. As the manufactuer claims a junction depth of 1.3um, I assume I did something very, very wrong.
 

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1.3 micron sounds awfully deep for those parameters. Are you sure you have the manufacturers specs right? Maybe the 1.3 micron Xj is after a subsequent drive-in? I think you did the calculations correctly for what you were given
 
Oh, dear. The manufacturer's specs are stated in the problem, and I checked it on the graphs the manufacturer gives out. Sounds unreasonable, but that's what they say, and I can't imagine they'd get away with such an egregious error. I must be making a mistake somewhere...

To clarify, the wafers have a background doping concentration of 1015 cm-3. (I lost formatting when I copied and pasted.) Either way, though, I'm still getting a ridiculously small junction depth.
 

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