Shear Stress Question (Rocker Arm & pin diameter)

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SUMMARY

The discussion analyzes the shear stress and bearing stress on a rocker arm pin using equilibrium equations and Mechanics of Materials principles from RC Hibbler. The forces at pin B are resolved into components, resulting in a reaction force of 35.36 kN. Double shear pin design calculations determine the minimum pin diameter based on shear stress (100 MPa allowable) and bearing stress (240 MPa allowable) criteria. The governing condition is shear stress, yielding a required pin diameter of 15 mm. The solution and equations are confirmed correct, with a recommendation to omit moment calculations about pin B as it does not resist moments.

PREREQUISITES

  • Statics equilibrium equations for force and moment balance
  • Shear stress calculation in double shear members
  • Bearing stress analysis on pin and plate interfaces
  • Mechanics of Materials concepts from RC Hibbler (specifically shear and bearing stress formulas)

NEXT STEPS

  • Study double shear pin design criteria and failure modes
  • Review RC Hibbler’s Mechanics of Materials examples on shear and bearing stress
  • Practice force resolution and equilibrium in multi-force systems
  • Explore advanced pin and bearing stress design methods including fatigue considerations

USEFUL FOR

Mechanical engineering students, structural engineers, and professionals involved in machine element design and stress analysis will benefit from this discussion. It is particularly relevant for those working on pin joint design, shear stress evaluation, and bearing stress calculations in mechanical linkages.

jojosg
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Homework Statement
The illustrated rocker arm is subjected to the action of loads F1 and F2. The given loads are F1=50kN and F2,=35.4kN. The allowable shear stress τ=100 MPa ,and the allowable bearing stress σ=240 MPa. Determine the diameter d of the pin B.
Relevant Equations
τ= V/A, σ = F/t*d
Hi, just need somebody to check my homework solution. Not entirely sure of my answer. My teacher used Mechanics of Materials by RC Hibbler, but I could not find an example question to solve this homework question.

Equilibrium at pin B

Take moments about B:

##
F_1 \cdot 40 = F_2 \cdot (80\sin45^\circ)
##
##
50 \cdot 40 = 35.4 \cdot 56.57 = 2000\ \text{kN·mm}
##

Force equilibrium:
##
\sum F_x = 0:\quad R_{Bx} + 35.4\cos45^\circ - 50 = 0 \quad\Rightarrow\quad R_{Bx} = 25\ \text{kN}
##
##
\sum F_y = 0:\quad R_{By} - 35.4\sin45^\circ = 0 \quad\Rightarrow\quad R_{By} = 25\ \text{kN}
##
##
R_B = \sqrt{25^2+25^2}=25\sqrt{2}=35.36\ \text{kN}
##

Pin design (double shear) – two outer plates t=6 mm, center plate t=10 mm

Shear:

##
\tau = \frac{R_B/2}{\pi d^2/4} = \frac{2R_B}{\pi d^2} \le 100\ \text{MPa} \quad\Rightarrow\quad d \ge \sqrt{\frac{2\times35360}{\pi\times100}} = 15.0\ \text{mm}
##

Bearing – center plate:
##
\sigma_b = \frac{R_B}{d\cdot10} \le 240\ \text{MPa} \quad\Rightarrow\quad d \ge \frac{35360}{2400} = 14.73\ \text{mm}
##

Bearing – outer plates:
##
\sigma_b = \frac{R_B/2}{d\cdot6} = \frac{R_B}{12d} \le 240\ \text{MPa} \quad\Rightarrow\quad d \ge \frac{35360}{2880} = 12.28\ \text{mm}
##

Result shear governs
##
\boxed{d = 15\ \text{mm}}
##
 

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Your equations and results are correct.
I would skip the calculation of the moments in balance, because the pin B is not resisting any of it.
 
Lnewqban said:
Your equations and results are correct.
I would skip the calculation of the moments in balance, because the pin B is not resisting any of it.
ok Thank you very much!
 
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