Design of a shell and tube heat exchanger

  • Thread starter Thread starter Kyaw Zaw
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SUMMARY

The discussion focuses on designing a shell and tube heat exchanger for a 100kW rice husk gasifier, specifically to cool syngas from 300°C to 60°C. The syngas flows through the tubes while cooling water circulates in the shell. The participants analyze whether one, two, or three heat exchangers are necessary to achieve the desired temperature reduction and discuss optimal temperature settings for each exchanger. Key considerations include heat transfer efficiency and the specific heat capacity of the syngas and cooling water.

PREREQUISITES
  • Understanding of thermodynamics principles related to heat transfer.
  • Familiarity with shell and tube heat exchanger design parameters.
  • Knowledge of syngas properties and cooling water characteristics.
  • Experience with thermal calculations and system sizing.
NEXT STEPS
  • Research shell and tube heat exchanger design software tools.
  • Learn about thermal performance calculations for heat exchangers.
  • Investigate syngas cooling methods and their efficiency.
  • Explore case studies on heat exchanger applications in gasification systems.
USEFUL FOR

Engineers, thermal system designers, and professionals involved in biomass gasification projects who are looking to optimize heat exchanger performance and efficiency.

Kyaw Zaw
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TL;DR
shell and tube heat exchanger for gasifier cooling system
I need some help with designing a shell and tube heat exchanger for a 100kW rice husk gasifier. The goal is to cool the syngas from 300°C to 60°C, with the syngas on the tube side and cooling water on the shell side. How many shell and tube heat exchangers would be required for this task? Would one be enough, or would I need two or three? Additionally, how should I set the temperature range for each exchanger?
 
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