Simple Gear Train: Pitch Circle Diameter and Typo in Homework

Click For Summary
SUMMARY

The discussion centers on the calculation of pitch circle diameter (PCD) for gear systems, specifically addressing a potential typo in homework equations. The correct formula for PCD is established as D = pN/π, where p is the number of teeth and N is the rotational speed. Using π as 3.142 yields a PCD of 302.36 mm, while using a more precise value of π results in 302.394 mm. Additionally, the conversation touches on gear ratios, noting that single-stage spur gears typically have a ratio limit of around 10, with practical constraints on the number of teeth.

PREREQUISITES
  • Understanding of gear nomenclature and calculations
  • Familiarity with the concept of pitch circle diameter
  • Basic knowledge of mechanical engineering principles
  • Proficiency in using mathematical constants, specifically π
NEXT STEPS
  • Research the implications of gear ratios in mechanical design
  • Study the differences between single-stage and multi-stage gear systems
  • Learn about the applications of rack and pinion systems in engineering
  • Explore advanced gear design calculations and their practical applications
USEFUL FOR

Mechanical engineers, students studying gear systems, and anyone involved in mechanical design and analysis will benefit from this discussion.

EastWindBreaks
Messages
128
Reaction score
3

Homework Statement


upload_2017-12-18_6-8-28.png


Homework Equations

The Attempt at a Solution


if you do 38*25/pi , you would get 302.394 for the exact pitch circle diameter, similarly, exact d2 should be 907.183 mm, is it a typo? or did I miss something?
 

Attachments

  • upload_2017-12-18_6-8-28.png
    upload_2017-12-18_6-8-28.png
    42.2 KB · Views: 1,086
Physics news on Phys.org
The used a slightly different value for pi. Probably 3.142
 
  • Like
Likes   Reactions: EastWindBreaks
CWatters said:
The used a slightly different value for pi. Probably 3.142
the new exact d1 should be T1*Pc/pi, correct? but it has only Pc/T1
 
Last edited:
You can have a single stage with a bigger ratio but I think there are frequently better options, eg a multi stage might be smaller or have less wear. I am not a mechanical engineer but I think single stage spur gears for power transmission are normally limited to somewhere under 10. Some sites say under 7. The issue is with the small gear, where I think the practical minimum number of teeth is around 20 teeth.

Technically a rack and pinion has an infinite ratio.

Some tower cranes have a small pinion turning a very large ring gear under the cab and I think the ratio there might be more than 20. That's in addition to a sealed gearbox between the electric motor and pinion.
 

Similar threads

  • · Replies 2 ·
Replies
2
Views
3K
  • · Replies 5 ·
Replies
5
Views
8K
  • · Replies 26 ·
Replies
26
Views
22K
  • · Replies 1 ·
Replies
1
Views
3K
Replies
10
Views
4K
Replies
6
Views
2K
Replies
2
Views
3K
  • · Replies 4 ·
Replies
4
Views
7K
Replies
2
Views
5K
  • · Replies 1 ·
Replies
1
Views
2K