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First of all, how is the gauge factor physically determined. Anyone know the process by which a company gets that. I am particularly using a Vishay strain gauge with a GF of 2.035, and indeed in practice most standard strain gauges have a GF of around 2. What makes it this value, and how is it determined? Wouldnt it make more sense to be unity?

The resistance of a grid of wire is fundamentally given by R=K*L/A, where K is the resistivity constant of the wire, L is the length of the grid wire, and A is the cross sectional area. What contributes more to the change in resistance of a strain gauge, the change in length of the wire of the grid as it is stretched or compressed, or the cross sectional area (and what exactly is the cross sectional area of a wire grid).

Also, in regards to the previous equation, how constant is the resistivity constant of the wire of a strain gauge, is it likely to change with strain or with any other factor?

I appreciate any help or answers anyone can give me. Thanks!

Brent Ellis