Theoretical gage factor for resistive wire strain gages?

In summary: R is the total resistance of the un-strained gage, L is the total length of un-strained "the specimen" being measured and the deltas are the respective changes in these quantities when a load is applied.In summary, the model used to predict the sensitivity of a resistive wire strain gage takes into account the change in length and diameter of the wire as it is stretched, as well as the effect of Poisson's ratio. The gage factor is approximately 20 for commonly used Advance wire, which differs from the theoretical value of 1.7. This model was first described in Eugene Frank's pamphlet "Theory Of Strain Gage Flight Test Instrumentation" published in 1946.
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Stephen Tashi
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What model correctly predicts the sensitivity of a resisitive wire straing gage to applied strain?

This question is motivated by an an old pamphlet found in a used book store, "Theory Of Strain Gage Flight Test Instrumentation" by Eugene Frank, 27 May 1946.

The gage factor of a strain gage made from resistive wire is defined as
[itex] K = \frac{\triangle R/ R}{\triangle L/L} [/itex]
where R is the total resistance of the un-strained gage, L is the total length of un-strained "the specimen" being measured and the deltas are the respective changes in these quantities when a load is applied.

Frank says:

Theoretically, the stretched wire length under discussion should have a strain sensitivity or gage factor of 1.7 due to the geometric change during the stretching process as mentione above. Actually, for reasons unknown, measured strain sensitivity factors differ from the theoretical. For Advance wire, which is most commonly used for strain gauge wire ( 45% Ni & 55% Cu) the gage factor is approximately 20.

Frank's model assumes the change in resistance of the wire is entirely due to the change in the length and diameter of the wire as it is stretched.

When a wire is stretched elastically, its length changes and so does its diameter. To keep the wire's volume constant, its diameter will diminish by a factor of 0.3 as its length increases, corresponding to Poisson's ratio. The electrical resistance of a wire is affected by both the changes in length and in diameter.
 
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  • #2
The model used to predict the sensitivity of a resistive wire strain gage is then:K = \frac{\triangle R/ R}{\triangle L/L + 0.3 \triangle L/L}
 

What is a theoretical gage factor for resistive wire strain gages?

A theoretical gage factor for resistive wire strain gages is a numerical coefficient that represents the sensitivity of a strain gage to changes in strain. It is calculated by dividing the change in resistance by the change in strain.

How is the theoretical gage factor determined?

The theoretical gage factor is determined by the material properties of the resistive wire, such as its resistivity and dimensions, as well as the geometry of the strain gage. It can also be affected by external factors such as temperature and strain distribution.

What is a typical value for the theoretical gage factor?

The theoretical gage factor can vary depending on the material and design of the strain gage. However, for metallic foil strain gages, the typical theoretical gage factor ranges from 2 to 6.

How does the theoretical gage factor impact strain measurements?

The theoretical gage factor is an important factor in accurately measuring strain using resistive wire strain gages. It allows for the conversion of resistance changes to strain values, making it a crucial component in the calibration and accuracy of strain measurements.

Can the theoretical gage factor change over time?

Yes, the theoretical gage factor can change over time due to factors such as aging of the resistive wire, temperature changes, and mechanical stress. It is important to regularly calibrate and check the gage factor to ensure accurate strain measurements.

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