Sputter resistant metals/materials

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SUMMARY

Sputter resistant materials, particularly engineering grade ceramics, are essential for protecting laser tubes from sputtering caused by high electrical discharge and extreme heat. Silicon carbide is highlighted as a viable option for shielding against sputter damage. The discussion emphasizes the need for innovative solutions, such as incorporating ceramic shields inside plasma tubes, to prevent sputter from coating glass tubes and optics, which leads to costly replacements. Additionally, the use of tungsten wire grids and magnets is suggested for capturing ejected ions while allowing electron passage.

PREREQUISITES
  • Understanding of sputtering phenomena in high-energy applications
  • Familiarity with engineering grade ceramics, specifically silicon carbide
  • Knowledge of laser tube construction and maintenance
  • Basic principles of ion traps and their applications in electronics
NEXT STEPS
  • Research the properties and applications of silicon carbide in laser technology
  • Explore the design and implementation of ceramic shields in plasma tubes
  • Investigate the use of tungsten wire grids for ion capture in high-energy systems
  • Learn about ion traps and their effectiveness in preventing sputter damage in various applications
USEFUL FOR

Engineers, laser technicians, and materials scientists focused on improving the longevity and performance of laser systems and reducing maintenance costs associated with sputtering issues.

rppearso
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does anyone know if such a material/metal exists that will resist sputtering under extreme heat and high electrical discharge conditions (such as a 10-30kw laser). I have been reading that sputtering is a huge issue with destroying laser tubes.
 
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Protection against back spatter from all types of welding and cutting is usually just done with simple metal shielding .

In more sophisticated applications engineering grade ceramics are commonly used .
 
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Hello Nidum,

I have been reading in academic papers that in lasers they have sputter problems on the negative energy side that coats the glass tubes and causes the tubes to short out which makes it so you are constantly replacing tubes (which are not cheap). I was thinking of incorporating a ceramic shield inside the plasma tube to keep the sputter off the glass as opposed to trying to coat the negative lead in some kind of exotic metal which likely will only reduce and not eliminate the sputter anyways (plus add tons of cost to the construction due to complications of trying to plate things like iridium or osmium to an aluminum substrate).

The sputter can also coat your optics which destroys them and creates even more costs and hassle. I was reading that the sputter was only created from the negative terminal so only one side has to be shielded which is good because it would be almost impossible to shield the eye side of the laser.
 
You might consider a magnet and/or a screen grid of tungsten wire to allow passage of electrons but to catch ejected ions.
I read somewhere about ion traps for use in CRTs, X-Ray tubes and Electron Microscopes.
Maybe start here; https://en.wikipedia.org/wiki/Ion_trap
 
Baluncore said:
You might consider a magnet and/or a screen grid of tungsten wire to allow passage of electrons but to catch ejected ions.
I read somewhere about ion traps for use in CRTs, X-Ray tubes and Electron Microscopes.
Maybe start here; https://en.wikipedia.org/wiki/Ion_trap

That is a very good idea and would be easier to make than baffled glass. Ceramics are still really expensive.
 
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