Conductive metals that are not prone to sputtering

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    Metals Sputtering
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Discussion Overview

The discussion centers on the search for highly conductive metals or non-metallic conductors that are not prone to sputtering, particularly in the context of sputtering deposition techniques. Participants explore various materials and their properties related to sputtering resistance and conductivity.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • Some participants inquire about conductive metals or non-metallic conductors that do not sputter, questioning the necessity of such materials in sputtering deposition.
  • One participant asserts that any material subjected to sufficiently high-energy ions will experience sputtering, suggesting that there is no material completely immune to this effect.
  • Tungsten is mentioned as a candidate for low sputtering, but another participant challenges this by referencing a study indicating that titanium has a lower sputter yield.
  • Carbon and graphite are proposed as alternatives, with one participant noting that graphite could meet conductivity requirements while having lower sputtering rates.
  • A suggestion is made regarding the use of a graphene-coated silver rod, with questions about the effectiveness of graphene in preventing sputtering and the feasibility of such a coating process.
  • Concerns are raised about the thickness of graphene and its ability to protect the underlying silver from sputtering, as well as the challenges in achieving a successful coating.
  • One participant describes experimental methods for coating with graphene, highlighting its potential for conductivity and self-healing properties, while also noting the importance of purity in the coating process.

Areas of Agreement / Disagreement

Participants express varying opinions on the effectiveness of different materials in resisting sputtering, with no consensus reached on a definitive solution or material. The discussion remains unresolved regarding the best approach to minimize sputtering while maintaining conductivity.

Contextual Notes

Participants reference specific theories and empirical data related to sputtering yields, indicating that the discussion is influenced by complex physical principles and material properties. Limitations in the understanding of coating techniques and material interactions are acknowledged.

rppearso
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Does anyone know if there are highly conductive metals (or any conductive metals) that are not prone to sputtering. Or any non metalic conductors that don't sputter?
 
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rppearso said:
Does anyone know if there are highly conductive metals (or any conductive metals) that are not prone to sputtering. Or any non metalic conductors that don't sputter?
Could you perhaps explain your question more? Why would you want such a metal if you are trying to perform sputtering deposition?

https://en.wikipedia.org/wiki/Sputtering
 
rppearso said:
Does anyone know if there are highly conductive metals (or any conductive metals) that are not prone to sputtering. Or any non metalic conductors that don't sputter?

If you bombard ANYTHING with ions of sufficiently high enough energy, you'll induce melting, sputtering, and a whole lot of other stuff. So unless you have a specific energy range you are limiting yourself to, then the answer is no.

Zz.
 
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Tungsten
 
That's what I was thinking too, I will have to design my way out of it with configuration geometry to catch the metal particles and allow electrons to flow. I am guessing that the metal particles will impinge themselves on the nearest surface where as the electrons will just follow along with the gas flow so perhaps a tortious path could be made to catch the metal particles and allow the electrons to flow?
 
Everything's going to sputter to some degree, but perhaps you're looking for the lowest erosion flux under certain conditions. I would have guessed tungsten as well because of its strong atomic bonds (deducible from its high density and refractory nature), but this chart indicates that titanium has a lower sputter yield. (Sigmund's theory indicates that nuclear stopping power is a factor in addition to atomic binding strength.) Carbon (and graphite would satisfy your conductivity requirement) is lower still.
 
Mapes said:
Everything's going to sputter to some degree, but perhaps you're looking for the lowest erosion flux under certain conditions. I would have guessed tungsten as well because of its strong atomic bonds (deducible from its high density and refractory nature), but this chart indicates that titanium has a lower sputter yield. (Sigmund's theory indicates that nuclear stopping power is a factor in addition to atomic binding strength.) Carbon (and graphite would satisfy your conductivity requirement) is lower still.

Graphite sounds perfect, I will have to see if there are commercially avalible materials.
 
rppearso said:
Graphite sounds perfect, I will have to see if there are commercially avalible materials.

Graphite crucibles are often used in e-beam deposition systems, so they are readily available.
 
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rppearso said:
Graphite sounds perfect, I will have to see if there are commercially avalible materials.
Mapes said:
Everything's going to sputter to some degree, but perhaps you're looking for the lowest erosion flux under certain conditions. I would have guessed tungsten as well because of its strong atomic bonds (deducible from its high density and refractory nature), but this chart indicates that titanium has a lower sputter yield. (Sigmund's theory indicates that nuclear stopping power is a factor in addition to atomic binding strength.) Carbon (and graphite would satisfy your conductivity requirement) is lower still.

what about graphene coated silver rod, would the layer of graphene prevent sputter of the silver?
 
  • #11
rppearso said:
what about graphene coated silver rod, would the layer of graphene prevent sputter of the silver?

No, graphene is -by definition- one atomic layer thick. Hence, although it might slow things down for a little while it will disappear very, very quickly,.
Again, EVERYTHING sputters; it is only the rates that differ.

Also, how would you coat a silver rod with graphene? It sound like something that would be very hard to do.
 
  • #12
f95toli said:
No, graphene is -by definition- one atomic layer thick. Hence, although it might slow things down for a little while it will disappear very, very quickly,.
Again, EVERYTHING sputters; it is only the rates that differ.

Also, how would you coat a silver rod with graphene? It sound like something that would be very hard to do.
f95toli said:
No, graphene is -by definition- one atomic layer thick. Hence, although it might slow things down for a little while it will disappear very, very quickly,.
Again, EVERYTHING sputters; it is only the rates that differ.

Also, how would you coat a silver rod with graphene? It sound like something that would be very hard to do.

I was reading that there were experements done where they would mix the graphene pieces (likely created with detergent) and then put it into an aerosol and expand it through a delaval nozzle (they may have ran it through a compressor) so that it would impact the target at super sonic speeds creating a smooth finish. Once it was adequately coated it was found that the graphene would sort of "self heal" as it would self orient itself to fill in any cracks and gaps once coated on the surface at such speeds. Because graphene is so strong it would not actually break up when it hit but rather wrap itself around the target.

However, I have not seen any samples of the coating. I was looking into this as the conductivity of graphite rods are far below that of silver or aluminium but graphene actually had a higher conductivity than silver, thus in theory the electrons could very easily transmit through the graphene coating while minimizing the sputter effects of the silver.

The only issue is making sure the graphene is pure and that you don't have a bunch of contaminates in the aerosol when you start "spraying" it on.
 

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