Tensile and shear capacity of metals

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SUMMARY

The tensile and shear capacities of metals, such as steel, are often represented by metrics like Proof, Yield, and Ultimate Tensile Stress. While the common rule of thumb suggests that allowable shear stress is half of allowable tensile stress, actual data indicates that the ratio is closer to 70%. The theoretical explanation for the disparity in strength arises from the cubic crystal structure of metals, which experiences different deformation mechanisms under shear and tensile loads. Practically, the difference is less than theoretical predictions due to the energy required for deformation being lower in shear.

PREREQUISITES
  • Understanding of tensile strength metrics (Proof, Yield, Ultimate Tensile Stress)
  • Knowledge of shear strength principles in materials science
  • Familiarity with cubic crystal structures in metallurgy
  • Basic concepts of strain and deformation in materials
NEXT STEPS
  • Research the mechanical properties of metals, focusing on tensile vs. shear strength
  • Study the cubic crystal structure and its impact on material behavior under load
  • Explore the energy requirements for deformation in different loading scenarios
  • Examine case studies that illustrate the practical applications of shear and tensile strength in engineering
USEFUL FOR

Materials scientists, mechanical engineers, structural engineers, and anyone involved in the design and analysis of metal components under various loading conditions.

LT Judd
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TL;DR
What is the underlying reason for the difference in tensile stress capacity and shear stress capacity in metals?
Steel and other metals data sheets and mill specs most commonly quote some tensile strength metric, like Proof, Yield or Ultimate Tensile Stress. Less common is the value for shear strength. Often as rule of thumb the allowable shear stress is taken as half the allowable tensile stress but, when you do find actual data, its often more like 70%. Example Source: https://www.engineersedge.com/materials/material_tensile_shear_and_yield_strength_15798.htm.
My question is what the underlying theoretical reason is why metals are weaker in shear than in tension, and what is the practical reason why the actual difference is less than the theoretical.
 
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The reason could be the reduced energy or work that is required for the type of deformation that the metal cubic crystal structure suffers under shear load.

Copied from:
https://engineeringlibrary.org/reference/properties-of-metals-doe-handbook

"When metal experiences strain, its volume remains constant. Therefore, if volume remains constant as the dimension changes on one axis, then the dimensions of at least one other axis must change also. If one dimension increases, another must decrease."
 
LT Judd said:
Summary: What is the underlying reason for the difference in tensile stress capacity and shear stress capacity in metals?

and what is the practical reason why the actual difference is less than the theoretical.
I don't see in your post anything that backs up that statement.
 

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