Thermal fatigue for heat exchanger cycle test comparison

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SUMMARY

The discussion centers on the thermal fatigue testing of a heat exchanger using water/air as the medium, with a current testing setup cycling temperatures between 25 to 95 degrees Celsius every 5 minutes. The customer demands a testing protocol that cycles between 5 to 95 degrees Celsius every 3 minutes, which is unfeasible in the current facility. An engineer from the customer’s side claims that to compare the two setups, the tests must be run for 4.2 times the number of cycles using a Weibull distribution for calculations. The validity of this claim is questioned, highlighting the need for clarity on the engineer's methodology.

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  • Understanding of thermal fatigue testing principles
  • Familiarity with Weibull distribution and its applications in reliability engineering
  • Knowledge of heat exchanger operation and testing protocols
  • Basic statistical analysis skills for comparing test results
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  • Learn about statistical methods for comparing different test setups
  • Investigate thermal cycling effects on material fatigue
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robinbr
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I have a heat exchanger with water/air as medium and we test it in a facility where we cycle the water temperature between 25 to 95 degrees celsius with a cycle time of 5 minutes for thermal fatigue.
Our customer require the testing to be between 5 to 95 degrees instead with 3 minute long cycles but this is not possible to do in our test facility.

Now the customer has a engineer that claims that he calculated that for the two different test-setups should be comparable we have to run our tests for 4,2 times the amount of cycles then theirs. He claims he did this with a Weibull distribution. As I have forgotten much from school I can't really tell if this is correct or not. Is his reasoning applicable to this problem or how should one make theese two test comparable?
 
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Can you ask the engineer to provide you with his calculations?
 

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