Thermal fatigue for heat exchanger cycle test comparison

  • #1
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I have a heat exchanger with water/air as medium and we test it in a facility where we cycle the water temperature between 25 to 95 degrees Celcius with a cycle time of 5 minutes for thermal fatigue.
Our customer require the testing to be between 5 to 95 degrees instead with 3 minute long cycles but this is not possible to do in our test facility.

Now the customer has a engineer that claims that he calculated that for the two different test-setups should be comparable we have to run our tests for 4,2 times the amount of cycles then theirs. He claims he did this with a Weibull distribution. As I have forgotten much from school I can't really tell if this is correct or not. Is his reasoning applicable to this problem or how should one make theese two test comparable?
 
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  • #2
Can you ask the engineer to provide you with his calculations?
 

1. What is thermal fatigue?

Thermal fatigue is a type of material fatigue that occurs due to repeated exposure to alternating temperatures. It can cause cracks, fractures, and other forms of damage in materials.

2. What is a heat exchanger?

A heat exchanger is a device that transfers heat between two or more fluids at different temperatures. It is commonly used in industrial and domestic settings for heating and cooling purposes.

3. How does thermal fatigue affect heat exchangers?

Thermal fatigue can cause damage to the materials used in heat exchangers, leading to reduced efficiency and potential failure. It can also result in leaks, which can be a safety hazard.

4. What is a heat exchanger cycle test?

A heat exchanger cycle test is a method used to evaluate the performance and durability of a heat exchanger under various operating conditions. It involves subjecting the heat exchanger to repeated cycles of heating and cooling to simulate real-world usage.

5. Why is it important to compare heat exchanger cycle test results?

Comparing heat exchanger cycle test results allows for the identification of any differences in performance between different heat exchangers. This can help in selecting the most efficient and durable heat exchanger for a specific application. It also allows for improvements to be made in the design and manufacturing processes to enhance overall performance and durability.

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