Torsion spring calcualtion for 12 ounces of weight

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Discussion Overview

The discussion revolves around the calculation and design considerations for a torsion spring intended for a custom bicycle kickstand that must support a weight of 12 ounces. Participants explore various mechanical concepts, safety considerations, and the forces acting on the kickstand due to road conditions.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant seeks assistance in determining the necessary strength of a torsion spring for a bicycle kickstand that must remain in an upright position against external forces.
  • Another participant suggests considering a toggle mechanism as an alternative to a torsion spring.
  • A participant raises safety concerns regarding potential spring failure and discusses the need to account for g-forces acting on the kickstand due to bumps, proposing a torque calculation based on assumed g-forces.
  • Further discussion includes the estimation of g-forces and the implications for spring strength, with one participant suggesting a weight of four pounds as a reasonable estimate for the forces acting on the kickstand.
  • There is a question about the center of gravity's location in relation to the pivot point, with differing opinions on whether it should be calculated as 1/3 or 2/3 of the arm's length.
  • A later reply introduces a related project involving a different kickstand design, considering the use of a gas spring instead of a torsion spring, indicating interest in alternative mechanisms.

Areas of Agreement / Disagreement

Participants express uncertainty regarding the exact g-forces that will act on the kickstand, and there is no consensus on the appropriate calculations for the spring strength or the center of gravity's position.

Contextual Notes

Participants acknowledge the need for safety considerations and the potential variability in g-forces based on road conditions, but specific assumptions and calculations remain unresolved.

Who May Find This Useful

Individuals interested in mechanical design, bicycle mechanics, or those working on similar projects involving spring mechanisms may find this discussion relevant.

NYC2LA
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I am NOT a physics major and clueless to figure out the strength of a custom spring I need to be made. I was hoping someone could help me, either with figuring it out, or turning me to someone/site that may be able to help.
Here's the sitch':
The spring is for a center kick-stand on a bicycle. The kick-stand/frame is custom built.
The spring must be a torsion spring.
the total weight of the kick-stand (placed on a scale) is 12 ounces.
The spring should have enough torsional strength to keep the kick-stand in its non-deployed position (up, riding the bike) and keep it there with extra forces of being thrust on it by bumpy roads, etc.
Make sense?
Please help, and thank you in advance!
 

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This type of stand can be quite dangerous. Spring fails, stand falls, catches on something like a drain cover and...

To answer the question.. You need to know what g forces act on the bike/stand due to bumps. Suppose the max is 3g (pure guess). Let's also assume that the mass of the arm is evenly distributed so the centre of gravity is half way along it's length. Then I believe you need a spring that can deliver a torque of at least...

T (in foot pounds) = 3 * (12/16) * 0.5(L)

where L is the length of the arm (in feet).

Allow extra for safety.
 
CWatters,

Thanx!
The center stand's pivot is forward of the legs/feet, so in the event of spring failure the feet would be dragged, as opposed to being pushed. Not an indefensible position take in regards to safety but the same could be said for a single leg, side-hanging kickstand. Failure of either is not the favored experience.

Okay, onward:
The big question, indeed, is "what's the unknown?" I haven't a clue what g forces would act upon the bike/stand due to bumps, etc. I would guess that the highly educated in physics would have experience with "guesstimating" what the forces would reasonably be. I'll take your suggestion; seems reasonable.
I looked at this "problem" from a layman's POV and used "pounds" of weight (over-all, meaning how much weight would hold it up on a balance scale while the extraneous forces are present). I came up with five times its weight of 12ounces, rounded off would be four pounds. So, if I could attach a four-pound weight to the opposite end of the legs, the kick-stand would remain up no matter how bumpy the road.
Alas, the Spring Maker wouldn't accept this logic. Even if I promised to pay him in cash.

So, T= 3 x .75 x .333 (length of legs is 8" measured straight-line from pivot to base of feet***).

3/4 foot pounds?

*** Wouldn't the center of gravity be on the opposite side of the pivot? Therefore 2/3 for L, not 1/3? Again, Many Thanx!

PS- I gave thought to your cautiousness, and decided I could do even more for safety: I slid the feet "up" (or, "back" on the legs) so if the kick-stand were to drag while being ridden, there would be nothing to "grab" on the ground--the legs would merely "slide" over any obstructions... (see picture)
 

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NYC2LA said:
The big question, indeed, is "what's the unknown?" I haven't a clue what g forces would act upon the bike/stand due to bumps, etc.

Google found a paper that looks like it might help .

https://ir.library.oregonstate.edu/xmlui/handle/1957/32759

Suggests much higher g forces might occur.
 
NYC2LA said:
Wouldn't the center of gravity be on the opposite side of the pivot? Therefore 2/3 for L, not 1/3?

Not sure I follow that. The drawing suggests to me the centre of mass is in the middle of the leg so at 1/2 L.
 
Hey guys,

What an interesting thread. :-) I can see that it's been years since anybody was active, but I hope that someone will still find this discussion interesting.
I'm in the development of a similar project. I need to do a front attached kickstand for a Omnium Cargo. I've been looking into different concepts, one which is similar to the one in the thread, one with inspiration from the Ursus Jumbo mechanism, and then another one with the use of a gas spring (pull type) which should provide me with the desired mechanism for holding the kickstand in the up riding position, and also allow it to go down in the stand position.
I doubt the possibility of including a gas spring instead of a torsion spring, and I therefore hope that someone will find this discussion interested.

Best Frederik
 

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