Why Do Materials Like Polymers, Ceramics, and Metals Fracture Differently?

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SUMMARY

This discussion focuses on the differing fracture behaviors of polymers, ceramics, and metals. Polymers can exhibit brittleness or ductility based on their classification as thermoset or thermoplastic, as well as their molecular structure. Ceramics are intrinsically brittle due to their strong ionic bonds, which inhibit dislocation motion, while metals can become brittle when dislocation motion is suppressed. The distinction between ductile and brittle materials is quantitatively defined by fracture toughness, with ductile materials having a toughness greater than 100 MPa m1/2 and brittle materials less than 1 MPa m1/2.

PREREQUISITES
  • Understanding of thermoplastic and thermoset polymers
  • Knowledge of dislocation theory in materials science
  • Familiarity with fracture toughness metrics
  • Basic principles of ionic bonding in ceramics
NEXT STEPS
  • Research the mechanical properties of thermoset vs. thermoplastic polymers
  • Study dislocation dynamics and its impact on metal ductility
  • Explore the role of ionic bonds in the mechanical behavior of ceramics
  • Investigate methods to measure and improve fracture toughness in materials
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Materials scientists, mechanical engineers, and students studying material mechanics will benefit from this discussion, particularly those interested in the fracture behavior of different material classes.

vigintitres
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what actually causes polymers, ceramics and metals to fracture in either of these ways? From what I understand, polymers can be either brittle or softer which has to do with whether they are thermoset or thermoplastic, saturated or unsaturated, long chain or short chain, etc. but what makes ceramics intrinsically brittle in tension? Is it the ionic character? Is the only way that metals break due to the energy of dislocations becoming so great that it causes fracture? I know metals plastically deform because of dislocations but is it just inhibiting dislocation motion that increases the dislocation energy (G*b^2)?
 
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When a sharp-tipped crack is loaded, there are two general possibilities: the area around the crack tip could plastically deform to increase the crack radius (blunting the crack and reducing the stress concentration), or the crack could continue to propagate through the material, causing sudden failure. This criterion distinguishes ductile and brittle materials. (Quantitatively, it corresponds to whether the fracture toughness is high (>100 MPa m1/2) or low (<1 MPa m1/2).)

For metals, inhibiting dislocation motion (thereby suppressing plasticity) will indeed make a material more brittle. I haven't studied ceramic mechanics closely, but I have seen brittleness in ceramics attributed to the strong ionic bond that precludes dislocations from being an easy method of enabling plasticity.
 

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