Worm gear or the Spur gear and why

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Discussion Overview

The discussion centers around the comparison of worm gears and spur gears in terms of power transmission efficiency, particularly in a design context where a high-speed, low-torque source needs to deliver power to a low-speed, high-torque shaft. Participants explore the implications of gear arrangement and efficiency in a combined gear system.

Discussion Character

  • Debate/contested
  • Technical explanation
  • Conceptual clarification

Main Points Raised

  • One participant suggests that the worm gear should be placed on the high-torque end due to its ability to transfer high torque with less stress on the gears, while the spur gear would create more friction.
  • Another participant argues that there is little efficiency difference between gear types, but emphasizes that a worm gear must be installed on the high-speed end due to its irreversible nature.
  • A later reply questions whether there is any power efficiency difference between spur gears and worm gears, indicating some uncertainty in the discussion.
  • One participant claims that worm gears have lower efficiency than spur gears but notes that gear design involves more than just the type of gear used, highlighting the importance of tooth design.
  • Another participant discusses the mounting capabilities of spur gears and questions the feasibility of using them in configurations typically suited for worm gears, suggesting that design modifications would be necessary.
  • It is noted that worm systems provide greater reduction than spur systems, indicating that the required reduction ratio is a critical factor in gear selection.
  • A participant clarifies their understanding of the original question, acknowledging that it involves a combined system of gears rather than a single-stage gearbox.
  • One participant explains the difference in operation between spur gears and worm gears, noting that spur gear teeth roll while worm gear surfaces slide, which may contribute to friction losses.

Areas of Agreement / Disagreement

Participants express differing views on the efficiency of worm gears versus spur gears, with some asserting that worm gears are less efficient, while others suggest that the difference is negligible. There is no consensus on the best configuration for the gear system, as various factors such as reduction ratio and design requirements are discussed.

Contextual Notes

Participants highlight that the choice of gear type may depend on specific design requirements, such as the need for a certain reduction ratio, and that the efficiency can vary based on the specific tooth design and operational conditions.

wah28
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I need to know which gear has a better power transmission efficiency/

1. Worm gear or the Spur gear and why

as well there's a design for a device that must take power from a high speed but low torque source and deliver it to a low speed, high torque shaft. the speed reduction can't be done wtih just a single gear. it has to be a combined system. which gear should be on what. should the worm set be on the low torque , high speed end of the reduction system or the high torque low speed why?

i think that it should be on the high torque because the worm gear itself can transfer high torque and have less stress on the gears while the spur gear set would cause lots of friction between the teeth.

thanks in advance for your help
 
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Welcome to PF, Wah.
There really isn't much efficiency difference between different types of gears, although there can be between different styles within the same type.
Since a worm gear is irreversible, you have no choice as to how it is installed. The worm has to be on the high-speed end, and the roller or pinion that it drives is on the high-torque end. The mechanical advantage is far higher than it would be for a spur gear set-up of comparable size.
You should look into epicyclic gears, as well, one example of which is the automatic transmission in a car. They're capable of ratios in excess of 1,000:1.
 
so there's no power efficiency difference for the torque power between the spur gear and worm gear?
 
A worm gear has a lower efficiency than a spur gear. However, there is a mountain more of work to specifying and designing a gear than just the type of gear one uses. The majority of what you are looking for will depend greatly on what the actual tooth design will be.
 
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does a spur gears which can be mounted on parallel shafts,could be mounted on two crossed shafts which don't intersect?
Does the worm,worm wheel (as a single stage)would give you the required speed?if yes,so why not?if spur gear it would be more noisy,but lower cost and higher efficiency and longer life,but needs more lubrication.
but just my ques is( How can u install spur gear,instead of worm,worm wheel gear?would u change the shaft positions?)
why wouldn't u choose helical gears?for the higher horsepower applications?
thanks.
 
does a spur gears which can be mounted on parallel shafts,could be mounted on two crossed shafts which don't intersect?
NO, helical or hyploid gears are used in such situation.

worm system gives u a lot more reduction than spur system, so actual problem is not noise or lubrication, its the reduction needed.

obviously worm wheel can't be replaced with a spur just as such. design modifications are needed for such situation. spur is used with parallel shafts whereas worm is used in skew shaft positions
 
ok,thank you ank_gl,im agree with u that the main difference which u can look at when ur required to choose a suitable gear box is the reduction ratio.
just i had misunderstanding of wah28 problem,thought he wanted a single stage gear box,and he wanted to know which type of gears would be the best to achieve his high torque and low speed required,so-i wondered how a worm&worm wheel could be mounted in the same shats position of spur gears,but when i read again,i found its a combined system of gear box which had both types of gears.
thanks for letting me undertand-:).
 
For what it is worth, with spur gears the teeth roll over one another; with worm and worm wheels the surfaces slide against one another. This should give some idea of the friction losses involved. That is the way I see it.
 

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