Misc. Yarn cross-section and path length

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The discussion focuses on determining the ideal cross-section for woven yarns, particularly comparing circular monofilament and untwisted multifilament shapes. The user seeks to calculate yarn path length, weight, and material requirements for various braiding applications. They express uncertainty about the optimal cross-section shape, considering options like circular arcs or parabolic forms, and emphasize the need for a symmetrical design to equalize strain. Recommendations include exploring older textile literature for insights on weaving methods and material properties. The user is looking for articles that can provide a practical understanding of these concepts.
ldanielrosa
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TL;DR
How much does yarn 'squish'?
I'm trying to find the "ideal" cross-section for woven yarns. As seen in the first image, a circular monofilament (assuming inviolable cross-section but infinite flexibility) will have a limit of 2d thickness, and repeat period of 2d√3.
IMG_20251127_163557.webp

This allows me to calculate how long the yarn path length is, whether I want to know the weight or how much yarn to supply for a given amount of product.

However when the yarn is untwisted multifilament, the cross section will take a different shape. I'm having trouble determining exactly what is the optimum cross section.

IMG_20251127_163612.webp


IMG_20251127_163627.webp

IMG_20251127_163642.webp



I do not know whether the shape will be governed by circular arcs, parabolic arches, sinusoidal form, or something else entirely. I am assuming that the football/ellipsoid will be symmetrical across a line drawn between corners because this will equalize strain, but what I can intelligently guess ends there.

I want to know not only because I want to be able to calculate the path length for the reasons mentioned above (materials required and weight), but also because I want to know the thickness and pore size. My application is on a tubular braider (16 carrier), and soon on a 24 carrier braider, and 17 and 33 carrier flat braiders as well.

Can someone please direct me to an article I can read that will explain this?
 
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Smells like 'spherical cows' for me... A practical approach might be more fruitful.

I would try to look for old books/literature from textile industry, about the properties of finished products and weaving methods/materials. I think it won't be too hard, just different: likely needs to be done offline (old style papers & libraries thing).
 
Last edited:
The path length for a flat braid?
The golden braid.
 

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