Chemical Etching of Iron and Gold

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Discussion Overview

The discussion revolves around methods for chemically etching away layers of iron and gold from a sample. Participants explore various chemical recipes and considerations for effective etching, including safety precautions and the selectivity of different etchants.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant seeks instructions for chemically etching iron and gold, indicating a need for specific recipes.
  • Another participant suggests that both metals may not dissolve in an aerated cyanide bath, raising questions about the pH levels and the potential hazards of HCN evolution.
  • Aqua regia is proposed as a viable etchant for both metals, with a cautionary note on the necessity of personal protective equipment and proper ventilation.
  • Some participants discuss the specificity of cyanide baths compared to aqua regia, noting the dangers associated with both methods.
  • Potassium iodide is mentioned as a selective etchant for gold, with one participant proposing a specific mixture of I2, KI, and H2O for their purposes.
  • Another participant confirms that silicon will not be affected by the discussed etchants.
  • A reference is made to a paper in the Journal of Chemical Education that lists several etching baths based on potassium ferricyanide.

Areas of Agreement / Disagreement

Participants express differing views on the effectiveness and safety of various etching methods, with no consensus reached on a single best approach. Multiple competing views on the use of cyanide, aqua regia, and potassium iodide remain present in the discussion.

Contextual Notes

Participants highlight the importance of pH in the cyanide bath and the potential hazards of HCN. The discussion includes various assumptions about the underlying sample material and the selectivity of different etchants, which may affect the outcomes.

G01
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Hello All,

I have a sample which has been covered in a layer of iron and gold for protection. So, in order to work with the sample, we need to etch away the metallic layers. I hear there is a specific chemical recipe for chemically etching away iron and gold from a sample. If anyone can link me to a list of instructions for doing chemical etching of Fe and Au that would be great. Any help at all is appreciated! Thanks.
 
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I wonder if both will be not dissolved in the aerated cyanide bath, but that's not a recipe, that's a chemical instinct.

Gold is so strongly complexed by cyanides that oxygen from the air is strong anough oxidizer. Iron doesn't need strong oxidizer, in fact any acid will do, but it is complexed by cyanides as well so it will most likely follow the same path as gold. The only problem is what pH will be the best, as low pH will be deadly (evolving HCN) while high can precipitate iron hydroxide (unless complex is strong enough; that can be easily calculated).
 
Aqua regia will etch both; its recipe is readily available online. You MUST wear personal protective equipment (goggles, face shield, apron, gloves) and use proper ventilation equipment, preferably a chemical fume hood.
 
Yes, I didn't mentioned it as it will eat through gold, iron and everything else :wink: Cyanide bath - while dangerous too - will be probably more specific.
 
Borek said:
Yes, I didn't mentioned it as it will eat through gold, iron and everything else :wink: Cyanide bath - while dangerous too - will be probably more specific.

Good point. G01, what is the underlying sample made of?

Potassium iodide is another good selective etchant for gold.
 
Mapes said:
Good point. G01, what is the underlying sample made of?

Potassium iodide is another good selective etchant for gold.

Yes. In the mean time I have done some research and decided that a 1:2:10 mix of I2, KI, and H2O are best for my purposes. I here it's very selective and won't attack the material underneath.

Thanks for the advice!
 
That's good. Silicon won't be affected by any of the etchants we've discussed. Good luck!
 
Just for the record: I am reading August issue of Journal of Chemical Education and there is a paper that lists several etching baths based on potassium ferricyanide.
 

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