3D printers for mechanical engineering

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SUMMARY

3D printers are increasingly utilized in mechanical engineering and education, particularly for creating PLA models for kinematic analysis. However, their effectiveness for dynamic and stress analysis is questionable due to the significant difference in material properties, such as the specific weight of PLA (1.6 gr/cm3) compared to steel (8 gr/cm3). The torque delivered by DC motors in 3D models is lower, affecting the torque-to-inertia ratio, which may render dynamic analysis less relevant. Additionally, the application of control theory, such as Bode plots, to 3D printed models raises questions about its practicality.

PREREQUISITES
  • Understanding of kinematic analysis principles
  • Familiarity with material properties, specifically PLA and steel
  • Basic knowledge of dynamic analysis concepts
  • Introduction to control theory, including Bode plots
NEXT STEPS
  • Research the applications of PLA in kinematic analysis
  • Explore dynamic analysis techniques for mechanical systems
  • Study the implications of material properties on mechanical performance
  • Learn about control theory applications in motion control systems
USEFUL FOR

Mechanical engineers, educators in engineering fields, and hobbyists interested in 3D printing applications for analysis and motion control.

zoltrix
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hello

I see that 3d printers are becoming more a more popular for mechanical engineering also for education
I think that PLA scaled models of mechanisms can be of use for kinematic analysis but I wonder whether they are of use also for dynamics or even for stress analysis
I try to explain my self, sorry but English is not my native language

The specific weight of PLA plastic is about 1.6 gr/cm3 vs about 8 gr/cm3 of steel
Of course also the DC motors for 3d models deliver a lower torque
consider the ratio :
Torque of the motors / inertia of the mechanism
A 3d model should have , I suppose , a much higher ratio than a real mechanisms
Moreover the inpact of the friction is quite different
if so a dynamic analysis may be of little interest

I am even more interested in the "motion control" of 3d printed models
I wonder whether control theory (Bode etc) is actually applicable
 
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I'm no expert. Not even intermediate. But fooling around with these printers I learned that some of the more heat resistant plastics emit toxic gasses during the printing process. Just a heads up. :smile:
 

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