3D printers for mechanical engineering

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3D printers are increasingly utilized in mechanical engineering and education, particularly for creating PLA models for kinematic analysis. However, concerns arise regarding their effectiveness for dynamic and stress analysis due to the significant difference in material properties between PLA and metals like steel. The lower torque of DC motors in 3D models affects the torque-to-inertia ratio, suggesting that dynamic analysis may be less relevant. Interest in motion control of 3D printed models raises questions about the applicability of control theory. Additionally, caution is advised as some heat-resistant plastics can emit toxic gases during printing.
zoltrix
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hello

I see that 3d printers are becoming more a more popular for mechanical engineering also for education
I think that PLA scaled models of mechanisms can be of use for kinematic analysis but I wonder whether they are of use also for dynamics or even for stress analysis
I try to explain my self, sorry but English is not my native language

The specific weight of PLA plastic is about 1.6 gr/cm3 vs about 8 gr/cm3 of steel
Of course also the DC motors for 3d models deliver a lower torque
consider the ratio :
Torque of the motors / inertia of the mechanism
A 3d model should have , I suppose , a much higher ratio than a real mechanisms
Moreover the inpact of the friction is quite different
if so a dynamic analysis may be of little interest

I am even more interested in the "motion control" of 3d printed models
I wonder whether control theory (Bode etc) is actually applicable
 
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I'm no expert. Not even intermediate. But fooling around with these printers I learned that some of the more heat resistant plastics emit toxic gasses during the printing process. Just a heads up. :smile:
 
My idea is that I want to use immerse Whitetail Antlers in a fishtank to measure their volumetric displacement (the Boone and Crockett system is the current record measurement standard to place in a juxtaposition with) I would use some sight glass plumbed into the side of the tank to get the change in height so that I can multiply by the tank cross-section. Simple Idea. But... Is there a simple mechanical way to amplify the height in the sight glass to increase measurement precision...

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