A discontinuous refrigerant cycle

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SUMMARY

The discussion centers on the challenges of using a refrigerant cycle in a batch production environment, specifically regarding the subcooling of water when the refrigerant unit is turned off. Participants highlight that frequent shutdowns of the refrigerant unit lead to inadequate temperature control, rendering the cooled water unsuitable for subsequent batches. Solutions proposed include shutting off the cooler shortly before batch completion, adding a heater to reheat the water, or selling the chiller on the used equipment market.

PREREQUISITES
  • Understanding of refrigerant cycles and their applications in cooling systems
  • Knowledge of batch production processes and their impact on equipment usage
  • Familiarity with heat exchangers and their operational principles
  • Basic concepts of thermal dynamics related to cooling and heating fluids
NEXT STEPS
  • Research methods for optimizing refrigerant cycle efficiency in batch processes
  • Learn about the integration of heaters in cooling systems for temperature control
  • Explore the market for used refrigeration equipment and best practices for selling
  • Investigate continuous cooling solutions suitable for batch production environments
USEFUL FOR

Engineers, plant managers, and production supervisors involved in refrigeration systems, particularly in batch production settings, will benefit from this discussion.

LEO31
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Hi there, I went to a learning visit to a small plant where it was intended to use a refrigerant cycle to cool down water used in a heat exchanger; from what I've gathered they had to stop using the refrigerant unit altogether as they're doing little batch productions per day, resulting in having to turn off the unit multiple times per day. During the shutting down phase the water sub cools as it has nothing to exchange heat with (as the batch has already ended and the heat exchanger is empty).

My professor didn't have an answer for me, is there really no way to resolve this and being able to use the refrigerant unit accounting for the final transitionary phase ? Thanks
 
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LEO31 said:
My professor didn't have an answer for me, is there really no way to resolve this and being able to use the refrigerant unit accounting for the final transitionary phase ?
I don't understand the question (maybe your prof didn't either?). Resolve what? Use the refrigerant unit for what? When you stop needing it you turn it off and it stops working....
 
From what I understood while turning the refrigerant unit off the water cools too much as there's no more product to exchange heat with. This sub cooling effect makes the fluid unsuitable for the next batch and allegedly it's the reason why they are not using the unit anymore. Obviously this wouldn't be a problem if the process was continuous but they now switched to a batch production. Hope I made my self clearer
 
Shut off the cooler shortly before the batch ends,
OR​
Add a heater to reheat for the next batch,
OR​
Sell the chiller on the Used Equipment market.
 
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