A discontinuous refrigerant cycle

AI Thread Summary
A small plant halted the use of a refrigerant cycle for cooling water in a heat exchanger due to frequent shutdowns during low batch production, leading to excessive subcooling of the water. This subcooling renders the fluid unsuitable for subsequent batches, prompting the discontinuation of the refrigerant unit. Suggestions for resolving the issue include shutting off the cooler shortly before batch completion, adding a heater to rewarm the water, or selling the chiller. The discussion highlights the challenges of adapting refrigerant systems to batch production processes. Effective solutions are necessary to maintain operational efficiency in such environments.
LEO31
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Hi there, I went to a learning visit to a small plant where it was intended to use a refrigerant cycle to cool down water used in a heat exchanger; from what I've gathered they had to stop using the refrigerant unit altogether as they're doing little batch productions per day, resulting in having to turn off the unit multiple times per day. During the shutting down phase the water sub cools as it has nothing to exchange heat with (as the batch has already ended and the heat exchanger is empty).

My professor didn't have an answer for me, is there really no way to resolve this and being able to use the refrigerant unit accounting for the final transitionary phase ? Thanks
 
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LEO31 said:
My professor didn't have an answer for me, is there really no way to resolve this and being able to use the refrigerant unit accounting for the final transitionary phase ?
I don't understand the question (maybe your prof didn't either?). Resolve what? Use the refrigerant unit for what? When you stop needing it you turn it off and it stops working....
 
From what I understood while turning the refrigerant unit off the water cools too much as there's no more product to exchange heat with. This sub cooling effect makes the fluid unsuitable for the next batch and allegedly it's the reason why they are not using the unit anymore. Obviously this wouldn't be a problem if the process was continuous but they now switched to a batch production. Hope I made my self clearer
 
Shut off the cooler shortly before the batch ends,
OR​
Add a heater to reheat for the next batch,
OR​
Sell the chiller on the Used Equipment market.
 
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