A discontinuous refrigerant cycle

AI Thread Summary
A small plant halted the use of a refrigerant cycle for cooling water in a heat exchanger due to frequent shutdowns during low batch production, leading to excessive subcooling of the water. This subcooling renders the fluid unsuitable for subsequent batches, prompting the discontinuation of the refrigerant unit. Suggestions for resolving the issue include shutting off the cooler shortly before batch completion, adding a heater to rewarm the water, or selling the chiller. The discussion highlights the challenges of adapting refrigerant systems to batch production processes. Effective solutions are necessary to maintain operational efficiency in such environments.
LEO31
Messages
11
Reaction score
4
Hi there, I went to a learning visit to a small plant where it was intended to use a refrigerant cycle to cool down water used in a heat exchanger; from what I've gathered they had to stop using the refrigerant unit altogether as they're doing little batch productions per day, resulting in having to turn off the unit multiple times per day. During the shutting down phase the water sub cools as it has nothing to exchange heat with (as the batch has already ended and the heat exchanger is empty).

My professor didn't have an answer for me, is there really no way to resolve this and being able to use the refrigerant unit accounting for the final transitionary phase ? Thanks
 
Engineering news on Phys.org
LEO31 said:
My professor didn't have an answer for me, is there really no way to resolve this and being able to use the refrigerant unit accounting for the final transitionary phase ?
I don't understand the question (maybe your prof didn't either?). Resolve what? Use the refrigerant unit for what? When you stop needing it you turn it off and it stops working....
 
From what I understood while turning the refrigerant unit off the water cools too much as there's no more product to exchange heat with. This sub cooling effect makes the fluid unsuitable for the next batch and allegedly it's the reason why they are not using the unit anymore. Obviously this wouldn't be a problem if the process was continuous but they now switched to a batch production. Hope I made my self clearer
 
Shut off the cooler shortly before the batch ends,
OR​
Add a heater to reheat for the next batch,
OR​
Sell the chiller on the Used Equipment market.
 
Thread 'What type of toilet do I have?'
I was enrolled in an online plumbing course at Stratford University. My plumbing textbook lists four types of residential toilets: 1# upflush toilets 2# pressure assisted toilets 3# gravity-fed, rim jet toilets and 4# gravity-fed, siphon-jet toilets. I know my toilet is not an upflush toilet because my toilet is not below the sewage line, and my toilet does not have a grinder and a pump next to it to propel waste upwards. I am about 99% sure that my toilet is not a pressure assisted...
After over 25 years of engineering, designing and analyzing bolted joints, I just learned this little fact. According to ASME B1.2, Gages and Gaging for Unified Inch Screw Threads: "The no-go gage should not pass over more than three complete turns when inserted into the internal thread of the product. " 3 turns seems like way to much. I have some really critical nuts that are of standard geometry (5/8"-11 UNC 3B) and have about 4.5 threads when you account for the chamfers on either...
Thread 'Physics of Stretch: What pressure does a band apply on a cylinder?'
Scenario 1 (figure 1) A continuous loop of elastic material is stretched around two metal bars. The top bar is attached to a load cell that reads force. The lower bar can be moved downwards to stretch the elastic material. The lower bar is moved downwards until the two bars are 1190mm apart, stretching the elastic material. The bars are 5mm thick, so the total internal loop length is 1200mm (1190mm + 5mm + 5mm). At this level of stretch, the load cell reads 45N tensile force. Key numbers...
Back
Top