Attempt to raise transformer current with frequency

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SUMMARY

The discussion centers on the feasibility of increasing transformer current by operating at higher frequencies, specifically between 50-100kHz, and utilizing ferrite or powdered iron cores. The user proposes using fewer turns of low gauge wire to reduce inductance and enhance current capacity, alongside employing a transistor oscillator for switching. However, this approach has already been implemented in switch mode power supplies (SMPS) for over 40 years, indicating that the concept is well-established in modern power systems.

PREREQUISITES
  • Understanding of transformer design principles
  • Familiarity with switch mode power supply (SMPS) technology
  • Knowledge of oscillator circuits and modulation techniques
  • Experience with core materials such as ferrite and powdered iron
NEXT STEPS
  • Research the design and operation of switch mode power supplies (SMPS)
  • Explore the characteristics of ferrite and powdered iron cores for high-frequency applications
  • Learn about oscillator circuit design and load modulation techniques
  • Investigate transformer winding techniques for custom voltage outputs
USEFUL FOR

Electrical engineers, power electronics designers, and hobbyists interested in transformer design and switch mode power supply applications will benefit from this discussion.

Collin Eddy
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After some study with simulations, I've been trying to find a way to increase transformer current by increasing the operating frequency and decreasing it's size, mass, cost, and turns. It seems to make sense that I can make a much cheaper and higher current transformer by doing the following, and I would like some guidance to see if I'm on the right track:
  • Use a higher operating frequency- 50-100kHz or so?
  • Use a higher frequency core type- ferrite or powdered iron?
  • Use relatively fewer turns of low gauge wire to support higher current, and thus lower inductance so it's able to operate a high frequencies.
  • Use a simple transistor with an oscillator to switch the primary on and off
  • Possibly be able to modulate the oscillator depending on the load of the secondary, perhaps to the point of shutting off it there is no demand.

My goal is to:
  • Reduce weight, volume, cost, etc.,
  • provide much higher current in a smaller package, and
  • be able to select a precise voltage by winding it myself.

It seems to me that if this was practical and cost effective, it would already have been done, but it's worth a try. My draft schematic is attached.
draft.jpg
 
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hi there
welcome to the forums

been done years ago (at least 40yrs) :) its an old idea that is used in EVERY switch mode power supply that you see today.
they are from small plug packs to very large H.Volt / Hi Current systems

Google SMPS

cheers
Dave
 

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