Calculating Fatigue Limit | STRESS vs. Stress Amplitude | Homework Help

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SUMMARY

The discussion centers on calculating the fatigue limit in materials science, specifically distinguishing between STRESS and stress amplitude. The user attempted to calculate the fatigue limit using stress values derived from their data, but encountered discrepancies with provided quiz options. Key insights include the importance of recognizing bending stress versus tensile stress, with the correct formula for bending stress being σbending = My/I, where M is the bending moment, y is the distance from the neutral axis, and I is the second moment of area. The user ultimately seeks clarification on their methodology and results.

PREREQUISITES
  • Understanding of fatigue limit in materials science
  • Knowledge of stress calculations, specifically bending stress
  • Familiarity with the formula for bending stress: σbending = My/I
  • Ability to interpret stress-strain graphs and data
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  • Research the concept of fatigue limit in materials and its significance
  • Learn about the calculation of bending stress using the formula σbending = My/I
  • Explore methods for analyzing stress-strain curves in fatigue testing
  • Investigate common pitfalls in fatigue limit calculations and how to avoid them
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Students in mechanical engineering, materials scientists, and professionals involved in fatigue analysis and structural integrity assessments will benefit from this discussion.

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Homework Statement



First of all, fatigue limit is defined in terms of STRESS, NOT stress amplitude, right?

Calculate the fatigue limit based on the given data (see my attempt for data).


Homework Equations



N/A


The Attempt at a Solution



Here is a link to the data + my graph (image too large for attachment): https://docs.google.com/file/d/0BzPjRy-fIhozc19YaUkyUzdKU0E/edit?usp=sharing I found the area through A = pi(d/2)^2 and each stress through stress = F/A.

Ok, I've got data going from log(N) cycles vs. 994,000 Pa to ~2mil pascals. The 994,000 Pa is at the right end that is almost perfectly horizontal and is the last of 3 points to make that horizontal line. Therefore, I pick it as my fatigue limit value. Unfortunately, the quiz I am doing only offers 280 MPa, 330 MPa, 400 MPa and no fatigue limit as answers. The curve clearly has a fatigue limit and all 3 values on the horizontal line are very close (994K Pa, 101K Pa, 102K Pa), so the particular number I picked is not the issue. In fact, not one of my stress values is close to any of the options given (see link's graph or table).

I have no idea how I am doing this wrong. The other questions' magnitudes are also far from the ones I get. Can anyone shed some light on this? Thanks.
 
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Based on your experiment, I assume you subjected the cantilever to bending. If that is the case, then your stress is bending stress and not a tensile one so using Force/Area won't give you bending stress.

\sigma_{bending} = \frac{My}{I}

where M = bending moment

y = distance from neutral axis

I = second moment of area about the bending axis.
 

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