Calculating Forces Acting on 4 Spur Gears in a Machine

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SUMMARY

The discussion focuses on calculating the forces acting on four spur gears in a machine driven by an 80kW motor through a two-stage gearbox. The gears have diameters of 100 mm, 300 mm, 133.34 mm, and 266.66 mm, with a pressure angle of 20 degrees and an input speed of 1850 rev/min. Participants recommend using the Spur Gear Calculator v1.07 and reference various online resources for formulas related to gear forces. The conversation highlights the need for understanding geometric factors to accurately compute the forces on each gear.

PREREQUISITES
  • Understanding of spur gear geometry and dimensions
  • Familiarity with power transmission concepts in mechanical systems
  • Knowledge of pressure angles in gear design
  • Basic proficiency in using gear calculation software tools
NEXT STEPS
  • Research the use of the Spur Gear Calculator v1.07 for force calculations
  • Study the formulas for calculating forces on gears from the Roy Mech website
  • Explore the impact of pressure angles on gear performance
  • Learn about the dynamics of multi-stage gearboxes and their force distribution
USEFUL FOR

Mechanical engineers, gear designers, and anyone involved in the analysis and design of gear systems will benefit from this discussion.

Mohhid786
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Hi,

i would like some help on how to calculate the forces acting on each gear if the machine had 4

for example gear 1 has a diameter of 100, gear 2 has 300, gear 3 has 133.34 and gear 4 has 266.66

the machine is driven by an 80kW motor through a 2 stage gearbox having four spur gears. The input motor runs at 1850 rev/min and all gears have a pressure angle of 20 degrees

if anyone can give me a helping hand with this it would be of most help thank you
 
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This link might do what you need: Spur Gear Calculator v1.07 http://www.dakeng.com/spurgear.html
It doesn't seem to accept pressure angles directly, but you should be able to derive what you need from the equations here: http://shopswarf.orconhosting.net.nz/spur.html
 
Last edited by a moderator:
thanks for the link however its not letting me download it
 
The full version installed OK for me. On trying it out, it's not as useful as I hoped, though, but perhaps I'm not using it right. Its help file is in an old format and I didn't bother to try to install the old helpfile reader. Googling "spur gear calcultor" gives some other results, but I'm not sure what you need.
http://www.roymech.co.uk/Useful_Tables/Drive/Gears.html#Forces has some force formulas that should help once the other geometric factors are known.
 
Last edited:

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