Calculating the wall thickness of a vacuum chamber

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Discussion Overview

The discussion centers on calculating the minimum wall thickness for a cylindrical vacuum chamber designed to withstand an internal pressure of 10^-9 Pa while exposed to atmospheric pressure. Participants explore theoretical and practical considerations related to vacuum chamber design, including material properties and safety concerns.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant requests a simple equation for calculating the minimum wall thickness, indicating a lack of clarity on the complexity of vacuum vessel design.
  • Another participant emphasizes the need for specialized materials and techniques when working with ultrahigh vacuum, noting the importance of proper welds and gaskets.
  • Some participants argue that the calculations for external pressure are more complex than those for internal pressure, referencing ASME Section VIII for guidance.
  • Concerns are raised about the dangers associated with vacuum chambers, with some participants suggesting that the risk of implosion is significant even at very low pressures.
  • Others propose that the wall thickness does not need to be excessive, as the primary concern is maintaining structural integrity against buckling rather than implosion.
  • A participant mentions that the design of vacuum systems often involves considerations for attaching components like windows and flanges, which may necessitate thicker walls.
  • There is a discussion about the implications of using thin walls, including the risk of catastrophic failure due to deformation.
  • Multiple participants inquire about the application of hydrostatic pressure tests (hydotests) for vacuum vessels, with some seeking clarification on terminology.
  • Links to external resources are shared for further reading on vacuum system design and safety standards.

Areas of Agreement / Disagreement

Participants express a range of views on the necessary wall thickness and safety considerations for vacuum chambers, indicating that multiple competing perspectives remain. There is no consensus on a specific approach or solution to the problem presented.

Contextual Notes

Participants highlight the complexity of vacuum vessel design, including the need for specialized knowledge and adherence to safety standards. There are unresolved questions regarding the specific calculations and methodologies applicable to the design process.

Who May Find This Useful

Individuals interested in vacuum chamber design, mechanical engineering students, and professionals working with ultrahigh vacuum systems may find the discussion relevant.

David761
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TL;DR
I am designing a cylindrical vacuum chamber and need to calculate the minimum wall thickness to prevent implosion.

I have an inner radius of 0.96 m, an internal pressure of 10^-9 Pa and the external pressure is atmospheric (101,325 Pa). The material has a yield stress of 355 MPa.

Is there any simple equation that can be applied here to calculate the minimum chamber wall thickness? Thanks!
=
 
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David761 said:
Summary:: I am designing a cylindrical vacuum chamber and need to calculate the minimum wall thickness to prevent implosion.

I have an inner radius of 0.96 m, an internal pressure of 10^-9 Pa and the external pressure is atmospheric (101,325 Pa). The material has a yield stress of 355 MPa.

Is there any simple equation that can be applied here to calculate the minimum chamber wall thickness? Thanks!

=
Welcome to the PF, David. :smile:

What is your background in Mechanical Engineering? Can you say more about this project? Do you have any help on the project, and more importantly are you working with an experienced Mentor who can ensure that you do this safely?

You mention the inner diameter of around 1 meter, but do not say how long it is. How are you planning on sealing the ends of the cylinder? Where are you going to put the hatch (with the exploding bolts)? :wink:

What vacuum pumps are you using to achieve 10^-9 Pa, and what is your anticipated pump-down time?

https://en.wikipedia.org/wiki/Ultra-high_vacuum

https://vacaero.com/wp-content/uploads/2012/02/figure-2_uhv_lg-1.gif

1586104516603.png
 
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David761 said:
an internal pressure of 10^-9 Pa
That's deep into the ultrahigh vacuum. You'll need special low outgassing materials, proper welds, expensive pumps, baking of the chamber, copper gaskets, and on and on. This will take a long time to get right and will be expensive.
 
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David761 said:
Is there any simple equation that can be applied here to calculate the minimum chamber wall thickness?
No. If you use search term vacuum vessel design calculations, the very first hit starts of with "External pressure (vacuum) calculations start off more complex than internal pressure calculations, ".

That site also mentions that "The calculations are found in ASME VIII-1 UG-28". The last time I read through ASME Section VIII for pressure vessels, I believed the friend who told me that, in order to properly understand and use it, a person needs to work with Section VIII for a full year under the guidance of somebody who knows their way around that document.

That's in addition to Posts #2 and #3. If this is a real project, get a copy of ASME Section VIII, read it enough to understand that you are over your head, then find somebody that knows how to design vacuum vessels. If this is a homework problem, study your textbook to understand what assumptions and simplifications they are making, then post them along with a request to move this to the homework forum.
 
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I think you can all relax a little. There is something about a hard vacuum that terrifies otherwise sane people. It is the high energy physics that goes on in a vacuum that can be dangerous.
https://en.wikipedia.org/wiki/ASME_..._-_Rules_for_Construction_of_Pressure_Vessels
That applies to vessels “having an internal or external pressure which exceeds 15 psi (100 kPa)”.

It should exempt vacuum vessels in the atmosphere, from requiring certification.

The stored energy in a vacuum chamber is negative. It can implode, away from you. Take care not to pinch your fingers.
 
The danger is essentially the same at 1 Pa and 10-9 Pa, that's not the point. It's significant for every internal pressure much lower than atmospheric, especially with a vacuum that large. An implosion can still come with smaller components shooting away at high speed.
 
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The walls don't need to be very thick to prevent an implosion. The reason why UHV system has thick walls has to do with the need to be able to attach windows, flanges etc AND the fact that even solid metal will be somewhat porous to gases such as hydrogen.

Mfb is of course correct that there is no difference between 1 Pa and a nPa when it comes to the risk of implosion. Hence, any container that is designed to be operated below 1 Bar should be strong enough.

If you want to design something that can reach 1e-11 mBar the risk of implosion is probably the least of your concern.
 
The problem with thin walls is buckling. The cylinder is only strong while it remains cylindrical. For that reason hoops are needed to maintain the surface curvature if the wall is too thin. Any dent or elliptical deformation will cause an unbalance of forces that can initiate a catastrophic collapse.

The American Physical Society gives the following surprising demonstration of what can happen with thin walled vessels.
https://www.aps.org/programs/outreach/guide/demos/cancrush.cfm
 
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Baluncore said:
The American Physical Society gives the following surprising demonstration of what can happen with thin walled vessels.
https://www.aps.org/programs/outreach/guide/demos/cancrush.cfm
Cool demo. Maybe should be posted in the "Physics Labs at Home" thread, since it's pretty easy for students to do while studying at home now. :smile:
 
  • #10
Is the hydotest applied for vessel working with vacuum -.9bar only or not
 
  • #11
Oroana said:
Is the hydotest applied for vessel working with vacuum -.9bar only or not
What is "hydotest" ?
Hydro test = hydrostatic pressure test ?
 

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