Calculating Thermal Expansion and Bending in a Pipe

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SUMMARY

This discussion focuses on calculating the thermal expansion and bending of a 10-meter long, 16-inch diameter pipe made of P11 steel alloy, subjected to a temperature differential of 110°C at the bottom and 220°C at the top due to ineffective desuperheating. The temperature difference leads to differential expansion, resulting in bending of the pipe. To estimate the height the pipe would rise due to bending, one must utilize the coefficient of thermal expansion for P11 steel and apply geometric principles to calculate the arc length and resultant rise.

PREREQUISITES
  • Understanding of thermal expansion principles
  • Familiarity with P11 steel alloy properties
  • Knowledge of basic geometry and arc calculations
  • Experience with temperature differential effects in piping systems
NEXT STEPS
  • Research the coefficient of thermal expansion for P11 steel alloy
  • Learn how to calculate arc length and bending in pipes
  • Explore methods for effective desuperheating in steam systems
  • Investigate thermal stress analysis in piping systems
USEFUL FOR

Engineers, particularly mechanical and piping engineers, and anyone involved in the design and maintenance of steam systems will benefit from this discussion.

the4thworld
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I was wondering if anyone could provide me with some info on a problem I am facing.

I have a pipe of 10m and 16" diameter. It has steam flowing through it, and due to inaccurate desuperheating we have a difference of temperatures at the bottom at top of the pipe.

Assuming we have a temperature of 220 deg C at the top of the pipe and 110 deg C at the bottom, we would have bending in the pipe due to differential expansion right?

The temperature difference is due to the desuperheating process not working as it should so there is water in the pipe that hasnt evaporated and thus falling down to the bottom of the pipe thus reducing temperature.

I wanted to know if there is a way to find out the height by which the pipe would rise due to bending.

The pipe is of P11 material( steel alloy)

thanks
Mike
 
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I think the steam would mix top and bottom, reducing the top-bottom temperature difference with distance.

However, assuming that it does not. An approximate calculation is possible.

If you know the coefficient of expansion for the type of steel, you can calculate the increase in lengths of the top. Then consider the end points fixed and compute the radii of an arc with that length. That is a first order magnitude guess of how much it rises.
 

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