Calculating torque without power

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Discussion Overview

The discussion revolves around the challenge of calculating torque in a small gas turbine project without directly measuring power. Participants explore various methods and considerations for estimating torque based on available measurements like RPM and other variables, while also discussing the implications of load and friction in the system.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant questions whether torque can be calculated without knowing power, suggesting that in translational motion, force can be determined without power through drag calculations.
  • Another participant asks about the load the turbine is driving, proposing alternative methods to estimate power output, such as using a multimeter or pressure gauge.
  • A participant describes the turbine as a simple, lightweight assembly that does not drive any external load, complicating the torque calculation.
  • Concerns are raised about the relationship between load and torque, with one participant asserting that without load, there is no torque output, as all input power is lost to friction.
  • Suggestions are made to measure the rate of deceleration after spinning the turbine to estimate frictional torque using the moment of inertia.
  • One participant expresses uncertainty about the power requirement of the compressor and admits to lacking solid mathematical backing for their project.

Areas of Agreement / Disagreement

Participants do not reach a consensus on how to calculate torque without power. There are multiple competing views on the relationship between load, torque, and methods for estimation, indicating an unresolved discussion.

Contextual Notes

Participants mention the need to consider friction and moment of inertia in their calculations, as well as the potential dangers of high RPM operations. There is uncertainty regarding the inclusion of components like ball bearings in the moment of inertia calculation.

eng_hussain
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is there a way to calculate torque without knowing the power? consider this:

P = T * rpm

I can calculate rpm easily as I have a tachometer but without power, I can never find the torque.

In case of translation, you can find the force propelling an object without knowing the power. For example, if you want to find the force propelling a car at a constant speed, you find it by calculating drag, which is exactly the force the car is experiencing the opposite way

Force propelling the car = drag = 0.5 * rho * V2 * A * CD

All quantities in the equation are readily available (or almost)
- rho is tabulated
- v is easily calculated through speedometer or speed gun
- A can be provided
- CD can be providedAs seen from the equation, no need to know the power. So no need for the equation P = F*V to calculate the force.

Now, is there such a way to calculate torque by only knowing rpm and some other variables other than power?

I'm asking this because I'm working on a small gas turbine (single shaft - single centrifugal compressor - single turbine) project and I want to calculate the torque acting on the shaft at a constant rpm. I can obtain the rpm through my cheap tachometer but I'm having troubles with calculating the power.
 
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What load is your turbine driving? Generator? Prony brake? Disc brake? The shaft power is going somewhere, if you don't want to measure the torque directly (those meters are expensive iirc) you could use a multimeter on the generator output or a pressure gauge on the brake line etc to get a ball park figure for power out.
 
billy_joule said:
What load is your turbine driving? Generator? Prony brake? Disc brake? The shaft power is going somewhere, if you don't want to measure the torque directly (those meters are expensive iirc) you could use a multimeter on the generator output or a pressure gauge on the brake line etc to get a ball park figure for power out.
My turbine is extremely simple and light and it does not drive anything except it assembly (i'm planning to make this turbine a stand-alone thrust engine). The shaft is carrying a centrifugal compressor, two ball bearings, and a turbine wheel. Although I haven't weighted these objects, but the assembly is (approx) as heavy as mini water bottle (filled)

These are the overall approximate dimensions

Shaft length: 200 mm
Shaft dia: 7 mm
Compressor outer dia : 68 mm
Turbine outer dia : 68 mm
Ball bearing inner dia: 7 mm

I hope you get the idea of how small the thing is
 
If there's no load there's no shaft power out so no torque out. That is, all your input power is lost as friction.

You could spin it up to speed, turn it off and measure the rate of deacceleration. This, along with the moment of inertia, can be used to find an estimate of the frictional torque acting via T=Iα
 
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That sounds like a jet engine, in which case the turbine is powering the compressor. Do you have the power requirement of the compressor?
 
billy_joule said:
If there's no load there's no shaft power out so no torque out. That is, all your input power is lost as friction.

You could spin it up to speed, turn it off and measure the rate of deacceleration. This, along with the moment of inertia, can be used to find an estimate of the frictional torque acting via T=Iα

I was thinking prony brake. But assuming my project works, it's very dangerous to use since the shaft will spin at a very high rpm plus the heat that is given off from burning fuel.

As for T = I * alpha. I have to calculate I which I think I can manage. Btw, do I have to take the ball bearings into account when calculating I?
 
russ_watters said:
That sounds like a jet engine, in which case the turbine is powering the compressor. Do you have the power requirement of the compressor?
No. I have no solid math behind my project because I'm doing just for the fun of it.
 

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