Can a Leaking Argon Gas Line Draw in Air and Create a Mixture?

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Discussion Overview

The discussion centers on the potential for a leaking argon gas line to draw in air, creating a mixture of argon and air during the operation of a VIM melting chamber. Participants explore the implications of pressure dynamics, vacuum integrity, and leak detection methods in this context.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant inquires whether a leak in the argon line could draw in air when the gas is flowing through the pipe.
  • Another participant clarifies that the argon is under pressure, specifically in a pressure line setup.
  • Concerns are raised about the Bernoulli principle, suggesting that if the pressure is considerably higher than atmospheric pressure, it may not draw in air, but flow rate and pressure need to be considered.
  • There is a discussion about whether the air has been purged from the system initially, with some participants indicating that the system is designed to pull a vacuum to remove air before backfilling with argon.
  • One participant asserts that if there is a leak, air would definitely be drawn in, noting that argon molecules are larger and may not leak out under pressure.
  • Another participant describes their vacuum process and leak checking, expressing concerns about the presence of oxygen in the final product and the possibility of air being pulled through leaks.
  • One participant suggests using soap and water to detect leaks by pressurizing the system and spraying it.

Areas of Agreement / Disagreement

Participants express differing views on whether a leak would draw in air, with some suggesting it would and others arguing against it based on pressure dynamics. The discussion remains unresolved regarding the effectiveness of current leak detection methods and the implications for the final product.

Contextual Notes

Participants mention specific vacuum levels and leak rates, indicating that assumptions about system integrity and the behavior of gases under pressure may vary. The discussion does not resolve the conditions under which air might be drawn in or the reliability of the leak detection methods employed.

Bladestein
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I have an argon line used for atomization and backfilling a VIM melting chamber. If there is a leak on the argon line (at a fitting, valve, etc), will this leak actually draw in air when gas is turned on and flowing through pipe creating a mixture of argon and air?
 
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Bladestein said:
gas is turned on and flowing through pipe
Is the argon under pressure as in mig welding systems or is it drawn into the chamber by the vacuum?
 
Pressure line.
 
If the pressure is considerably higher than atmospheric pressure I can't image it would draw in air, but according to the Bernoulli principle the higher velocity of the flow the lower the pressure that accompanies it, so the flow rate and the pressure have to be considered. Can we assume the air has been purged from the system initially?
 
jerromyjon said:
If the pressure is considerably higher than atmospheric pressure I can't image it would draw in air, but according to the Bernoulli principle the higher velocity of the flow the lower the pressure that accompanies it, so the flow rate and the pressure have to be considered. Can we assume the air has been purged from the system initially?
Air has been purged from the system in theory. System pulls vacuum to remove air then back filled with argon. But when backfilling is air being pulled in also.
 
Bladestein said:
But when backfilling is air being pulled in also.
Yes that would definitely drawn in air if there is a leak, and argon molecules are larger so they might not leak out when the system is pressurized.
Can you verify if the vacuum holds? That's how I detect leaks in air conditioning systems prior to filling them with freon.
 
We pull a vacuum to approximately 200mTorr and then leak check for 1 minute. We get leaks of 20-50 which in my opinion is no good. We helium check for leaks but even if we had a leak up of 20 the helium check finds no leaks. The end result is out of spec oxygen on our final product. We could be pulling air through leaks in chamber even when back filled with argon and/or the argon line that pumps argon into the chamber for backfill could have leaks that also pulls air into chamber
 
I think I may be stumped as well for solutions, the only one I have left to think of is soap and water. Pressurize the system and get spraying...
 

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