Carburettor throttle slide material

Click For Summary
The discussion focuses on re-engineering a 40-year-old carburettor throttle slide, addressing issues like stress raiser flaws and material compatibility with the mixing chamber. The prototype slides were initially printed in ABS, but functional trials utilized Acetal for better thermal expansion management. Key requirements for the new material include resistance to various fuels, heat retention, wear as a sacrificial element, impact resistance from manifold pulses, and a high surface finish for sealing. LG2 has been suggested as a potential material, and the thread seeks alternatives or objections to this choice. The conversation emphasizes finding a suitable material that meets these specific performance criteria.
needing
Messages
6
Reaction score
0
Hi.
I am re-engineering a 40+ year old carburettor design. The current throttle slide has stress raiser flaws and is the same material as the mixing chamber that it slide interfaces with. The prototype slides were printed in ABS for fitment trials. The functional trials used Acetal allowing for slide expansion to operating temperature.
Requirements:
I envisage a material that copes with:
1. Petrol, Ethanol, Methanol, LPG
2. Heat - residual heat soak with engine switched off more so than in operation
3. Wear - the mixing chamber is zinc alloy so the slide should be the sacrifical element
4. Impact - the slide is subject to single manifold pulses of 20 inHg to zero at idle as well as dealing with spring loaded slide snap-shut at deceleration.
5. High surface finish esp. for an internal piston bore as well as external sealing.
Any ideas?
Ta.
Owen.
 
Engineering news on Phys.org
Hi All.
So far, LG2 for consideration?
Any alternatives to...? Any reasons why not...?
Ta.
Owen.
 
I need to anneal 5052 aluminum for a home project. Google has given me mixed results on how to do this. Short version is that I'm doing some heavy forming on a piece of 5052-H32 and I'm running into issues with it work hardening. I've tried the Sharpie trick with a propane torch. But I'm not sure this is doing anything. I'm also seeing conflicting opinions whether to quench or air cool. So I'm looking for some expert opinions. (Oven heating is not an option due to size.) Thanks. edit: The...

Similar threads

  • · Replies 19 ·
Replies
19
Views
8K