Cold Asphalt: Permanent Pothole Repair in a Single Step

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Discussion Overview

The discussion centers on the mechanics and chemistry behind new cold asphalt products designed for permanent pothole repair, particularly their ability to work in wet conditions and solidify at normal temperatures. The scope includes technical explanations and exploratory reasoning regarding the formulation and application of these materials.

Discussion Character

  • Exploratory
  • Technical explanation

Main Points Raised

  • One participant inquires about the chemistry and mechanisms that allow cold asphalt to be manipulated at normal temperatures and solidify quickly.
  • Another participant expresses enthusiasm for the technology, wishing it were more widely used.
  • A third participant proposes that the cold asphalt is likely a polymer-modified asphalt, detailing a potential formulation process that includes mixing polymer resin, solvent, and surfactant, and discusses the role of reactive materials and catalysts.
  • This participant also suggests that the ability to bond in wet conditions might be overstated and questions the necessity of a bond coat in pothole repairs.
  • A later reply thanks the third participant for their explanation, indicating it was helpful.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the effectiveness of the cold asphalt in wet conditions, with some expressing skepticism about claims made regarding its bonding capabilities. The discussion includes multiple viewpoints on the formulation and application of the material.

Contextual Notes

There are unresolved aspects regarding the specific chemistry involved, the effectiveness of the proposed methods, and the conditions under which the cold asphalt performs optimally. The discussion does not clarify the assumptions behind the claims made about bonding in wet conditions.

Charles123
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How do these new cold asphalts, that allow to repair potholes filled with water work? What chemistry/mechanism allows them to be so easy to manipulate at normal temperature and then rapidly solidify in a permanent road solution?
I am referring to a new kind of cold asphalt, as shown in the following video - .
 
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I don't know, but that's pretty awesome. I wish they'd use that here.
 
It is likely a polymer-modified asphalt. These are produced by mixing a polymer resin into the asphalt diluted with a bit of solvent and a surfactant. The polymer resin may be reactive or not. Looks like it is of the reactive type in this example. If I were to formulate a product like this, I might use http://www2.dupont.com/Elvaloy/en_US/tech_info/msds_elvaloy_asphalt_modifiers.html in one of the asphalt portions of the concrete. How I mix it, how much to mix, use of catalysts and their type, type of surfactant and amounts, limestone grading, etc... will all be a trade secret of course. I would mix the reactive material onto the asphalt-coated limestone in a second step. I would flash dry the reactive coating to seal the interior asphalt (containing the catalyst) and would oil coat the final product to prevent drying. When the asphalt was mechanically compressed, the carefully-isolated layers of asphalt, volatile solvent, catalyst and oil would mix and initiate the curing reaction.
The ability to provide a bond in wet conditions may be a gimmick. You notice that the concrete is slowly compressed, allowing the water to migrate to the surface before it is finally compressed into it's final form. The lack of a bond coat is likewise a gimmick. Repairing a pothole only when dry is not really a requirement unless you are using hot mix or you use a cold mix with water-soluble emulsifiers (most do).
 
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Thank you for your answer! That explains it.
 

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