Constant Current Source for high current

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SUMMARY

The discussion centers on creating a constant current source for bicycle lights powered by a dynamo, aiming for a stable output of around 1A regardless of cycling speed. Participants suggest using a battery to store energy, requiring a rectifier to convert AC from the dynamo to DC, and recommend adding a smoothing capacitor to stabilize the voltage. The conversation highlights the importance of using Zener diodes to clip excess voltage and maintain a consistent output for LED lights, emphasizing the need for proper circuit design to ensure efficiency and safety.

PREREQUISITES
  • Understanding of dynamo operation and its output characteristics
  • Knowledge of rectification processes, specifically using diode bridges
  • Familiarity with Zener diodes and their application in voltage regulation
  • Basic principles of AC to DC conversion and capacitor usage in circuits
NEXT STEPS
  • Research "Diode bridge rectifier circuits" for converting AC to DC
  • Learn about "Zener diode voltage regulation" techniques
  • Explore "Capacitor smoothing in power supply circuits" for voltage stabilization
  • Investigate "Battery charging circuits for LED applications" to optimize performance
USEFUL FOR

Electronics enthusiasts, bicycle engineers, and anyone interested in optimizing power supply systems for LED lighting using dynamo technology.

Akmalidin
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Hi,

I am building a charger for my bicycle front and tail light that uses dynamo to charge them while cycling.
However, depending on my speed, current is fed differently to lights and they start to flicker. Therefore, I was wandering if there is a way to make a constant current source which outputs around 1A regardless of my dynamo circulation speed?
 
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Use your dynamo to charge a battery of the correct voltage and run your lights off the battery.
 
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I think you will like the result of just adding a capacitor
 
Andy SV said:
I think you will like the result of just adding a capacitor
I don't think a capacitor will work because the dynamo gives AC.
To charge a battery is a good idea but will require a rectifier to obtain DC. For battery charging purposes, a smoothing capacitor will increase the charging voltage. Also, remember that a rectifier drops some voltage - maybe 0.7 volt.
 
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A dynamo is a DC generator
If it was AC it would be an alternator
A capacitor is a very easy fix for his light. I have done this myself when I was a kid. I tore it out of a smashed tv
 
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Andy SV said:
A dynamo is a DC generator
If it was AC it would be an alternator
A capacitor is a very easy fix for his light. I have done this myself when I was a kid. I tore it out of a smashed tv
I agree with you that "dynamo" means a DC generator, but I have always found that the ones used on bicycles are AC.
 
The lamp only needs to have a roughly constant voltage supply .

The output voltage of most cycle dynamo's is usually too low at slow speed and too high at high speed .

Can't do much at the lower end except by using a storage battery system but at the high end you can just clip the voltage .

You can do this with a simple circuit employing Zenner diodes .
 
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Andy SV said:
Well than he can make this then
https://en.m.wikipedia.org/wiki/File:Diode_bridge_alt_1.svg
You can add the cap to the end of it
With that... it will not matter if it's A.C. D.C or Led Zeplin it will just work
My only doubt is that the full wave rectifier involves two diode drops of 0.7 volt each. I think if I wanted to try charging a little battery, I would try a voltage doubler rectifier circuit.
 
  • #10
Andy SV said:
A dynamo is a DC generator
For Electrical Engineers that's true but everyone with a bicycle uses a 'Dynamo" which has a rotating magnet and coils in some arrangement.
I remember reading (perhaps an A level exercise?) that the series inductance of the stator coil of a (bicycle) dynamo gives a certain amount of regulation of output Volts by adding reactance in series which increases with frequency. It would need to be matched to the bulb being used. This was in the days of filament lamps, of course.
Nowadays, there is plenty of power to spare for driving LED lamps so efficiency wouldn't be as much of a problem. Driving a filament bulb of only a few Watts used to be hard work, I remember. A very low capacity rechargeable battery would be more than adequate. The only trouble would be in making a safe (AC to DC, of course) charging circuit for a Lion (say) battery that would not compromise the battery life nor blow it up.
Try a cycling forum for some ideas, perhaps.
 
  • #11
sophiecentaur said:
For Electrical Engineers that's true but everyone with a bicycle uses a 'Dynamo" which has a rotating magnet and coils in some arrangement.
I remember reading (perhaps an A level exercise?) that the series inductance of the stator coil of a (bicycle) dynamo gives a certain amount of regulation of output Volts by adding reactance in series which increases with frequency. It would need to be matched to the bulb being used. This was in the days of filament lamps, of course.
Nowadays, there is plenty of power to spare for driving LED lamps so efficiency wouldn't be as much of a problem. Driving a filament bulb of only a few Watts used to be hard work, I remember. A very low capacity rechargeable battery would be more than adequate. The only trouble would be in making a safe (AC to DC, of course) charging circuit for a Lion (say) battery that would not compromise the battery life nor blow it up.
Try a cycling forum for some ideas, perhaps.
You might be amused that as a boy of about 15, I tried to use my bicycle dynamo to light the filament on a receiving tube (type 955) for a VHF receiver. It failed, not enough power.
 
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  • #12
You can get silly levels of power from a bike dynamo if you put an 8 inch three blade hobby prop on the end of it and hold it out a car window on the highway.
 
  • #13
Andy SV said:
You can get silly levels of power from a bike dynamo if you put an 8 inch three blade hobby prop on the end of it and hold it out a car window on the highway.
And you are putting "silly levels of Power" in, compared with what a cyclist achieves - even on a good day.
I wonder how long a bicycle dynamo would work for, under those conditions, before its bearings or windings packed up.
 
  • #15
Andy SV said:
Well I got tired of playing with it before I noticed any degradation but I probably held it out the window for a couple hours.
These folk have some interesting things to say on the subject
http://electronics.stackexchange.com/questions/47226/using-leds-in-a-bridge-rectifier-circuit
Of course, somebody was paying for that power in the form of extra fuel to push the car along the road against the extra load.
Also, I would want my dynamo to work of a lot longer than just a few hours. But I'm stingy like that. :wink:
 
  • #16
Wikipedia says
A small electrical generator built into the hub of a bicycle wheel to power lights is called a hub dynamo, although these are invariably AC devices,[citation needed] and are actually magnetos.
https://en.wikipedia.org/wiki/Dynamo

sophiecentaur said:
I remember reading (perhaps an A level exercise?) that the series inductance of the stator coil of a (bicycle) dynamo gives a certain amount of regulation of output Volts by adding reactance in series which increases with frequency. It would need to be matched to the bulb being used. This was in the days of filament lamps, of course.

Indeed , what you describe has the name "Synchronous Impedance" and is characteristic of an alternator. Current in the armature coils makes MMF that opposes MMF from field, preventing further voltage increase. It's called "Armature Reaction" .
Big machines put a number on it called "Short Circuit Ratio" which is simply how much current the machine delivers into a short circuit with rated excitation.That much armature current cancels all the field MMF.
Likewise for a little permanent magnet machine, there is some value of armature current that'll exactly cancel all the permanent magnet field MMF leaving terminal volts at zero.
A little less current will leave some terminal volts to drive a lamp load.
By balancing strength of the rotating permanent magnet field against number of turns in armature the designer can arrive at fairly constant current output over a reasonable range of speed.

If OP changes his load from incandescent to LED and adds rectifiers he'll change the operating point away from what designers chose, , probably to significantly higher RPM . He might have to spill current to hold volts down.

would be an interesting experiment.
 
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  • #17
Nidum said:
Can't do much at the lower end except by using a storage battery system but at the high end you can just clip the voltage .

You can do this with a simple circuit employing Zenner diodes .

Use a single diode for a half wave rectifier and a low value resistor to charge the battery. The battery itself will act as a zener to keep the voltage relatively constant.
 
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  • #18
skeptic2 said:
The battery itself will act as a zener
Yep. Far more able to maintain its own volts than a regular Zener.
 
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