DC motors -- speed control question

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SUMMARY

The discussion centers on controlling three 12V DC motors (5 amperes) using a joystick switch. It is established that a PWM circuit is recommended for speed control, although a simple on-off switch can also suffice for fixed speed by adjusting the supply voltage. The participants highlight the challenge of finding a suitable joystick that can directly control the motors, suggesting alternatives like arcade-style joysticks with micro switches or using relays. Additionally, the use of a resettable fuse for motor protection is discussed, emphasizing the importance of safeguarding against high current scenarios.

PREREQUISITES
  • Understanding of PWM circuits for motor control
  • Familiarity with joystick types and their functionalities
  • Knowledge of relay operation in electrical circuits
  • Basic principles of motor protection and current management
NEXT STEPS
  • Research PWM circuit design for DC motor speed control
  • Explore joystick options suitable for controlling multiple motors
  • Learn about relay configurations for motor control applications
  • Investigate motor protection strategies, including the use of resettable fuses
USEFUL FOR

Electronics hobbyists, robotics engineers, and anyone involved in DC motor control and automation projects will benefit from this discussion.

bassam77
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hi there,

I have 3 dc motors (12v-5 ampere)that are connected each with a speed reducer gearbox, actually I want to control these motors with a JOY-STICK switch just controlling there movements in fixed speed, should I use a pwm circuit to drive them or a simple 3-axes joy-stick is enough?
if yes, where can I find a joy-stick that meets my motors requirements?

thanks in advance
 
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bassam77 said:
hi there,

I have 3 dc motors (12v-5 ampere)that are connected each with a speed reducer gearbox, actually I want to control these motors with a JOY-STICK switch just controlling there movements in fixed speed, should I use a pwm circuit to drive them or a simple 3-axes joy-stick is enough?
if yes, where can I find a joy-stick that meets my motors requirements?

thanks in advance

Welcome to the PF.

For speed control on the DC motors, you need to use PWM circuits. How are you planning on controlling 3 motors with a 2-axis joystick?
 
bassam77 said:
in fixed speed, should I use a pwm circuit to drive them or a simple 3-axes joy-stick is enough?
if yes, where can I find a joy-stick that meets my motors requirements?

thanks in advance

Seeing as you want fixed speed you may not need PWM - simple on-off switch control will give you fixed speed, you can control that speed with by altering the supply voltage. It will probably cost a lot less than 3 x PWM.

The problem is that you may not be able to find a 3 axis Joystick with simple switches, they all seem to have pots like so:

http://www.superdroidrobots.com/shop/item.aspx/analog-3-axis-joystick/1263/

Which could control 3 PWM's or relays but not motors directlyThe arcade style 2 axis joysticks have 4 micro switches (8 positions in total) which could control four 10A loads directly.

http://www.arcadomaniashop.com/Arcade-Joystick-Japan/enUltimately it depends on how you want the motors to function relative to the joysticks positions...
 
what if I found a low power joy stick and connected it to the motors through relays?
what do you think in this case? isn't better?
if this scenario is accepted, does it affect the motor with any side effect?
can I use a resettable fuse as an example to protect my motors?
 
bassam77 said:
what if I found a low power joy stick and connected it to the motors through relays?
what do you think in this case? isn't better?
Define 'better'.
Using relays complicates things, whether this is necessary or even beneficial cannot be known with the information you've given.

if this scenario is accepted, does it affect the motor with any side effect?
can I use a resettable fuse as an example to protect my motors?

Relays are just regular switches as far your motors are concerned so will have the same effect as any other switch would.
Protect your motors from what exactly?
 
billy_joule said:
Define 'better'.
Using relays complicates things, whether this is necessary or even beneficial cannot be known with the information you've given.
Relays are just regular switches as far your motors are concerned so will have the same effect as any other switch would.
Protect your motors from what exactly?

protecting the motor from any high current may consume and hence damaging the gear as an example if the load differs or the motor jammed
 
Woodmizer sawmills use a 12v electronic control module with a 1k pot hooked to it. The output of the ECM feeds the gates of 4 IRFZ44N Mosfet transistors connected in parallel to power a 3/4 hp 12 volt DC motor from 0 to full speed with current up to 50 amps. The variable speed motor powers the carriage that saws the logs. You may be able to adapt this to higher voltage dc motors up to 48 volts. The Mosfets will go up to 55 volts. Power the ECM with 12 volts.
 

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