Deposit Indium Film on Metal Bar - Cheap Prototyping Method

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Discussion Overview

The discussion centers around methods for depositing a layer of indium on a metal bar, specifically targeting a thickness of 10-100 microns. Participants explore various prototyping techniques, including soldering, electron beam evaporation, and electroplating, while considering the practicalities and applications of these methods.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant suggests soldering indium and flattening it or using an electron evaporator beam as potential methods for deposition.
  • Another participant inquires about additional information to assist with the inquiry.
  • A participant mentions deciding on electroplating and seeks reference tables for calculating a mixture to achieve the desired thickness on copper.
  • It is noted that evaporative coating is a straightforward method due to indium's low melting point, but concerns are raised about achieving a thickness of 100 microns.
  • One participant mentions an indium sulfamate plating bath as a possible solution and asks about the application of the deposited indium.
  • The application is identified as a thermal connector, and the participant expresses a commitment to electroplating while seeking guidance on determining the correct solution for the process.
  • Another participant suggests melting bulk indium onto the connector using an indium flux, acknowledging the challenge of achieving precise thickness but noting similar difficulties with electroplating.
  • A participant mentions a lack of personal experience with electroplating indium but encourages looking for relevant literature for guidance.

Areas of Agreement / Disagreement

Participants present multiple competing views on the best method for depositing indium, with no consensus reached on a single approach. The discussion remains unresolved regarding the optimal technique and the specifics of the electroplating process.

Contextual Notes

Participants express uncertainty about the best method for achieving the desired thickness and the specific formulations needed for electroplating. There are also limitations regarding the precision of thickness achievable through different methods.

Who May Find This Useful

This discussion may be useful for individuals interested in materials science, prototyping techniques, and thermal interface applications, particularly those exploring indium deposition methods.

Fusiontron
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I want to deposit a layer of indium with a thickness of 10-100 microns on a metal bar. What would be cheap method for prototyping this? I am considering either soldering the indium and then flattening it or using an electron evaporator beam. Any other suggestions?
 
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I'm sorry you are not finding help at the moment. Is there any additional information you can share with us?
 
I've decided to go with an electroplating method. Are there any reference tables for calculating a mixture to gain the desired thickness of ~100 microns on a copper surface?
 
Evaporative coating is the easiest method that comes to mind... Indium has a very low melting point and is rather easy to evaporate. However, 100 microns is very thick coating. Indium corporation does offer an indium sulfamate plating bath which will probably work as well. I'm curious, what's the application?
 
The application is for a thermal connector. And I've made a permanent decision to do electroplating based on the desired thickness. Still, how would I go about determining what the correct solution would be? Any easy formula for that or is it from experience?
 
It might be easier to obtain bulk indium and melt it on to your connector using an indium flux. We do this occasionally as a thermal interface between assemblies. It might be more difficult to get a very precise or consistent thickness, but the same is true for electroplating.

I have never electroplated indium, but if you look for literature related to it you will find the information you need.
 

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