Design 3-Axis Belt System w/ 1.5kW Motor & Flat Multi-Vee Belt

  • Thread starter Thread starter billinr
  • Start date Start date
  • Tags Tags
    Belt Design
Click For Summary
SUMMARY

The discussion focuses on designing a 3-axis belt system powered by a 1.5 kW variable speed motor, with specific gear ratios of 3:1 for motor to idler and 1:2 for idler to driven. The user seeks clarification on the difference between static and dynamic loads on shafts, particularly how centrifugal force impacts these loads at varying RPMs from 150 to 10,000. It is established that dynamic load capacity refers to the maximum load a bearing can handle while rotating, contrasting with static load capacity, which applies when the bearing is stationary.

PREREQUISITES
  • Understanding of mechanical systems and belt drives
  • Knowledge of load capacities in rotary bearings
  • Familiarity with centrifugal force principles
  • Basic concepts of motor speed and torque relationships
NEXT STEPS
  • Research "Centrifugal force effects on rotating shafts"
  • Study "Dynamic vs. static load capacity in bearings"
  • Explore "Belt drive design principles and calculations"
  • Learn about "Motor speed-torque characteristics and their implications"
USEFUL FOR

Mechanical engineers, designers of belt-driven systems, and anyone involved in the analysis of load dynamics in rotating machinery.

billinr
Messages
14
Reaction score
0
I am attempting to design a basic 3 axis system, where the motor to idler ratio is 3:1, and the idler to driven ratio is 1:2. The motor is 1.5 kW, variable speed. All three axis are in vertical alignment. This is a belt drive using a flat multi-vee belt.
My problem is trying to explain the difference between the static and dynamic loads on the shafts. I have been told that centrifugal force plays a part in the lower dynamic loads, but I am still not able to understand this to a point where I can pass along the information. The motor will rotate anywhere from 150 to 10000 RPM - how does such a low speed generate enough centrifugal force to change the shaft load?

Can anyone pass on some basic theory or point me to some sites where I can read up on this?

Thanks for the help
 
Engineering news on Phys.org
I am assuming that you are referring to rotary bearings when talking about centrifugals. Either way, a bearing has a dynamic load capacity which is the maximum load it can handle while still rotating. This is opposed to the static load which is the max load while the bearing is not rotating.

Take a look here and see if this quick read helps:
http://www.efunda.com/DesignStandards/bearings/bearings_rotary_ld_life.cfm
 
Thanks for the site - lots of good info there.

I didn't see anything that would provide an answer as to why a rotating shaft would see lower loads than a stationary shaft. I realize the bearings will distribute the load - that isn't where my problem lies. I just need to nderstand the basic theory behind why a dynamic load is lower than a static load.

Can you provide the Cliffs Notes version of that?
 

Similar threads

  • · Replies 20 ·
Replies
20
Views
6K
  • · Replies 3 ·
Replies
3
Views
2K
Replies
23
Views
3K
  • · Replies 7 ·
Replies
7
Views
6K
  • · Replies 3 ·
Replies
3
Views
10K
  • · Replies 24 ·
Replies
24
Views
4K
  • · Replies 2 ·
Replies
2
Views
5K
  • · Replies 7 ·
Replies
7
Views
3K
  • · Replies 5 ·
Replies
5
Views
22K
  • · Replies 1 ·
Replies
1
Views
5K