Design a go kart braking system

  • Context: Engineering 
  • Thread starter Thread starter moebot
  • Start date Start date
  • Tags Tags
    Braking Design System
Click For Summary
SUMMARY

The forum discussion centers on designing a go-kart braking system, specifically evaluating the safety of the main shaft size under braking torque. Participants emphasize the need for calculations to confirm the shaft's integrity against torsional and bending stresses. Key considerations include the type of brakes used (disk or drum) and the connection of the rotor to the wheel and axle. A detailed free body diagram (FBD) is essential for visualizing forces and loads acting on the main shaft.

PREREQUISITES
  • Shaft design calculations
  • Understanding of torsional and bending stress analysis
  • Knowledge of free body diagrams (FBD)
  • Familiarity with braking systems (disk vs. drum brakes)
NEXT STEPS
  • Learn how to perform shaft design calculations for safety under braking conditions
  • Study the principles of torsional and bending stress analysis in mechanical components
  • Research the differences between disk and drum brake systems and their implications on design
  • Practice creating free body diagrams (FBD) for complex mechanical systems
USEFUL FOR

Mechanical engineering students, automotive engineers, and hobbyists designing go-kart systems will benefit from this discussion, particularly those focused on braking system safety and performance analysis.

moebot
Messages
5
Reaction score
2
Homework Statement
my assignment is that we should design a go kart braking system
Relevant Equations
shaft design calculations
i have been stuck on this question from my assignment, i have tried solving it in many ways, but apparently i am either bad at this or i just don't understand the question haha.

* As a prudent engineer, the main shaft is now subjected to loading condition when only
brake is applied. Show with calculation that the existing main shaft size is safe when braking
torque is applied. You should include a sketch showing all forces, loads and torques that are
acting on the main shaft complete with dimensions.

i have the main shaft size, i just didn't really understand how to use it, and how to prove that it is safe.

excuse my incompetence but i really tried my best
 
Physics news on Phys.org
moebot said:
Homework Statement:: my assignment is that we should design a go kart braking system
Homework Equations:: shaft design calculations

i really tried my best
Can you show us what you tried? Also, what are the relevant equations? Can you show us your FBD for the axle/wheel/brake system?
 
berkeman said:
Can you show us what you tried? Also, what are the relevant equations? Can you show us your FBD for the axle/wheel/brake system?

That's the thing i haven't able to get a hold of how to start.
 

Attachments

  • IMG_20191203_152641.jpg
    IMG_20191203_152641.jpg
    18.5 KB · Views: 217
I interpreted the question asking about the torques on the axle in the coaxial direction, but your sketch shows a side view of the axle with just chassis and tire forces causing bending moments? What is the question asking about?

 
berkeman said:
I interpreted the question asking about the torques on the axle in the coaxial direction, but your sketch shows a side view of the axle with just chassis and tire forces causing bending moments? What is the question asking about?


basically the entire assignment was asking us to design a braking system for a go kart, in the particular question they're asking us to find our if our main shaft size obtained is safe enough when braking is applied
 
Safe enough for what? For not breaking in torsion? Or not bending and buckling under the nose dive loading on the axle? Are you using disk or drum brakes? If disk brakes, how is the rotor connected to the wheel and axle?
 

Similar threads

  • · Replies 2 ·
Replies
2
Views
3K
  • · Replies 2 ·
Replies
2
Views
4K
  • · Replies 3 ·
Replies
3
Views
2K
  • · Replies 2 ·
Replies
2
Views
2K
  • · Replies 17 ·
Replies
17
Views
4K
Replies
13
Views
7K
  • · Replies 2 ·
Replies
2
Views
4K
  • · Replies 8 ·
Replies
8
Views
2K
  • · Replies 4 ·
Replies
4
Views
2K
  • · Replies 8 ·
Replies
8
Views
4K