Designing an Electromagnetic Levitation System: Challenges and Considerations

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SUMMARY

The discussion centers on designing an electromagnetic levitation system that maintains a flat object perpendicular within a cylindrical tube. The proposed system involves a 13cm diameter tube with a 4cm diameter object that must remain centered and oriented correctly despite oscillations due to air friction. Lucius suggests implementing a control system to adjust the current through coils surrounding the tube based on its orientation. The feasibility of achieving precise control in six degrees of freedom at a micrometer scale is questioned, particularly given the lack of experience in this area.

PREREQUISITES
  • Understanding of electromagnetic levitation principles
  • Familiarity with control systems and feedback mechanisms
  • Basic knowledge of mechanical design and dynamics
  • Experience with programming for sensor integration and control algorithms
NEXT STEPS
  • Research electromagnetic levitation techniques and existing projects
  • Explore control system design for six degrees of freedom
  • Investigate sensor technologies for orientation detection
  • Learn about microcontroller programming for real-time adjustments
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Engineers, hobbyists, and researchers interested in advanced electromagnetic systems, control theory, and precision levitation applications.

pioneerboy
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Hi there,

I am thinking about an electromagnetic levitation project. Imagine a tube of about 13cm diameter with a flat rotation-symmetrical object of maybe 4cm diameter at one of its ends. The object should be oriented always perpendicular to the vertical tube...difficult to explain as I don't have the proper words for it...just imagine a cylinder hat without a full cover on its top. Now if we turn this cylinder in any arbitrary direction, I want that the flat object still stays in the middle of the tube and also perpendicular as before. Of course, the object would oscilate a bit until it reaches its ideal position due to air friction. Also, the movement of the cylinder should only be a few degrees per second. I thought about building some kind of control system that recognizes the tube orientation and increases/decreases the current running through the coils that go around the tube circumference to adjust for changing gravitational situations. How difficult do you expect this to be to build?

Thanks,

Lucius
 
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On YouTube there are lots of videos of magnetic levitation home experiments.
 
Yes, but if we want the object to be controlled in 6 axes of freedom and on a micrometer scale. I have no experience at all with all this and what kinds of stuff would have to be attached to the object, but let's assume it would weight about a pound at most. How about the feasibility here?
 
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too many words, too few drawings. Can you draw the physical system you want in a couple orientations and indicate where power is available, etc.
 

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