DURKOOOL DM84-2012-35-5024 Power Relay: Contact DC Voltage & Coil Activation

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Discussion Overview

The discussion revolves around the Durakool DM84-2012-35-5024 power relay, specifically focusing on the meaning of contact DC voltage and the requirements for coil activation. Participants explore circuit design involving a 555 timer to control the relay, addressing discrepancies between simulation results and real-world performance.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • One participant inquires about the meaning of contact DC voltage and whether a 24V current is needed to activate the relay coil.
  • Another participant references the data sheet, indicating that the rated DC load voltage for the relay operates between 16.8 V and 61.2 V DC.
  • A participant describes a circuit using a 555 timer to control the relay and notes discrepancies between simulation and actual circuit performance.
  • Suggestions are made regarding the frequency and duty cycle of the 555 timer, with concerns that if these are not optimal, the relay may not switch correctly.
  • Participants discuss the power consumption of the relay and the current capabilities of the 555 timer, suggesting that a transistor may be necessary to drive the relay.
  • One participant mentions testing an LED to diagnose whether the issue lies with the relay or the 555 timer, expressing uncertainty about the timer's performance after applying a 17V power source.
  • Concerns are raised about potentially damaging the 555 timer due to overvoltage, with recommendations to use voltage regulators for proper operation.
  • Discussion includes the impact of resistor values on the timer's functionality, with suggestions to adjust resistor values for improved reliability.

Areas of Agreement / Disagreement

Participants express varying opinions on the optimal resistor values and the necessity of using a transistor in the circuit. There is no consensus on the best approach to resolve the discrepancies between simulation and actual results, indicating ongoing debate and exploration of the topic.

Contextual Notes

Participants note limitations regarding the voltage ratings of the 555 timer and the potential impact of resistor values on circuit performance. There are unresolved questions about the reliability of using high-value resistors in the timer circuit.

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According to the data sheet's first page, it's the rated DC load voltage. That particular switch can operate from 16.8 V to 61.2 V DC at the load.
 
actually I'm building a circuit as so, it uses a 555 timer to control the relay.
i've done the simulation and it works out fine but when applying it in a real circuit board.
the result are not the same as simulated.

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can anyone give me any advice regarding this?
 
Welcome to PhysicsForums!

What sorts of results are you getting?

My 555 is a little rusty, so on the assumption that you're doing an astable, what's your frequency and duty cycle? If it's too fast, or too low of a duty cycle, the relay won't be able to switch.

Additionally, the power consumption with DC is 0.4 - 0.48 W--assuming that you're using 17V (B1), that's between 23 and 28 mA. I don't believe a 555 is capable of driving that much current.

And lastly, if the LED does light up initially, but stops soon thereafter, you probably need a ballast resistor to control the current going to it (unless it's designed for 24V operation and already has one inside).

EDIT: BAH! You're actually using an NPN to drive--no more late night circuit analysis for me...
 
The result are not same? What are the differences.
Place an Led in series with 1K resister directly at the output of 555 Timer. That way, you can quickly know whether it is the relays fault or the 555's. By the way, 555's are rated for magnificent 200ma, so you may not require any transistor at all.
 
I_am_learning said:
The result are not same? What are the differences.
Place an Led in series with 1K resister directly at the output of 555 Timer. That way, you can quickly know whether it is the relays fault or the 555's. By the way, 555's are rated for magnificent 200ma, so you may not require any transistor at all.

i've tested that using a LED, and it keeps on lighting forever =(
the timer should be 40sec on , 4 sec off. but not sure why.
might have fried my 555timer when i hook it up to a 17VDC power source.
i'll get a new chip and try it again.

as for the transistor, I've actually took this from a internet source, still learning my electronics , not my major thou
 
Yeah, Fried 555 might be the reason. Is it hot to touch?
I think 555 is rated only for about 15 Volts , so you should better use regulators such as common LM7812 for power supplying the 555.
Don't take out the transistor, its necessary here because the relay needs higher voltage (24V) to operate than that 555 is getting (12V).
 
its funny, if i reduce the first resistor which is R1 to a smaller value it works.
which is from 3Mohm to around 50kohm,

is it possible that both of the resistor must not differentiate too much ?
or is there a limit for the timer?edit: i might found my error, seems like there resistor can only be from 1k to 100k omh ...
does any timer support a much larger ohm ?
 
Yeah,if you use resister larger than 1Mohm, then the reliability is reduced.
So, you better replace that 3Mohm resister with 300 kohm and switch the 10uf Capacitor to 100uf. You will be fine.

The two reister can be different, no problem there.
 

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