Efficient High Speed Actuation System for 80x100x4mm Plate - 40ms Response Time

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Discussion Overview

The discussion focuses on the design and selection of an actuation system capable of rotating an 80mm x 100mm x 4mm plate from 0 to 45 degrees within a response time of 40 milliseconds. The context includes considerations for the mechanism's application in a conveyor system for component rejection.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant requests suggestions for an actuator that can achieve the specified rotation and response time.
  • Another participant questions whether the movement will be repetitive, indicating its application in rejecting components on a conveyor.
  • A suggestion is made to use a simple encoded motor or stepper motor, similar to those used in car windshield wipers.
  • One participant argues that a windscreen wiper motor would not meet the 40ms requirement.
  • A different actuator is proposed, although its size and torque may be excessive for the application.
  • Another participant suggests considering compressed air jets for actuation, noting their use in production lines.
  • It is pointed out that pneumatic systems may not be practical for a single actuator due to the need for additional equipment.
  • A participant mentions the assumption that most plants have a compressed air supply, but acknowledges this may not always be true.
  • One participant describes their experience with pneumatic actuators, noting they achieved a response time of 120 milliseconds, which does not meet the requirement.

Areas of Agreement / Disagreement

Participants express differing opinions on the feasibility of various actuation methods, including electric motors and pneumatic systems. There is no consensus on the best approach to achieve the desired response time.

Contextual Notes

Participants highlight limitations related to the practicality of pneumatic systems for single actuators and the specific requirements of the application, including the need for precise orientation and speed control of components.

Prasannak
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Hi All,

I need a actuation system which will rotate the 80mmx100mmx4mm plate from 0-45 degrees, pivot point @ one end of the plate. I need the time for moving it to 45 degree and back to the original position will be 40 milli-seconds including the response time of the actuator. Here we can use the linear actuator and convert the linear motion into rotary motion.
Please suggest the actator for this application.

Thanks in advance...
 
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Will this movement be a repetitive motion?
 
Topher925 said:
Will this movement be a repetitive motion?

It depends. Basicaslly i am using this mechanism for rejecting the components flowing in a conveyor.
 
You could just use a simple encoded motor or stepper motor, similar to what is used for windshield wipers on a car.
 
40 ms for the entire trip is pretty fast. Have you thought of using compressed air jets to do this? I have seen this method used on quite a few production lines.
 
FredGarvin said:
40 ms for the entire trip is pretty fast. Have you thought of using compressed air jets to do this? I have seen this method used on quite a few production lines.

Most small assembly type robots for things like circuitry (VERY fast) use pneumatic actuation. However, pneumatics aren't worth it for just a single actuator as they require a lot of equipment to work reliably such as dryers, regulators, and oil separators.
 
The assumption I work under is that most plants already have a compressed air capacity that is used all over the plant. That may or may not be the case.
 
FredGarvin said:
The assumption I work under is that most plants already have a compressed air capacity that is used all over the plant. That may or may not be the case.

Thanks for the reply...

In this particular application, components are moving in that flapper. And this flapper is located in between the 2 conveyors.I can not able use the air jet for the reason that orientation of component may change or the speed of motion of component will increase.

I have already tried with the pneumatic actuator and with the pneumatic muscle. I have achieved up to 120 milli seconds.
 
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