Efficiently Bend 4 Feet of Mild Steel with a Hydraulic Press Brake

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Discussion Overview

The discussion revolves around the design and feasibility of using a hydraulic press brake to air bend 4 feet of 1/8 inch mild steel. Participants explore the required force, the configuration of hydraulic jacks, and the potential challenges in achieving consistent bending results.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant calculates that bending 4 feet of 1/8 inch mild steel requires 44 tons of force, suggesting the use of three 20 ton jacks to achieve this force.
  • Another participant expresses skepticism about maintaining equal pressure across the three jacks, indicating that this could lead to inconsistent bending results.
  • There is a suggestion that bottom-bending may be necessary for achieving consistent results, although it would require greater tonnage.
  • A participant indicates a decision to reconsider the project due to concerns about material strength and the potential for failure.

Areas of Agreement / Disagreement

Participants do not reach a consensus on the effectiveness of using three 20 ton jacks to achieve the required force, with some expressing doubts about the practicality of this approach.

Contextual Notes

Participants acknowledge various variables that could affect the bending process, including the need for consistent pressure across multiple jacks and the structural integrity of the materials used in the press frame.

JMTC
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Hi all, I am designing a Hydraulic press brake to air bend up to 4 feet of 1/8 in mild steel.
I know it will take 11 tons of force per foot of material, 44 ton to do the trick.
A 60 ton jack will cost over $1000, where 3-20 ton jacks are $40 each.
My question, if I evenly space the 3 20 ton jacks along the 4 foot length & connect them so they all jack at the same time, will there be 60 ton of force applied to the work.

I have been searching for days, then came across this site which answered my question but not with enough certainty for me to proceed with the project.

Thanks in advance
 
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Im going to buy the material today, I guess I'll just have to hope it works.
 
JMTC said:
... My question, if I evenly space the 3 20 ton jacks along the 4 foot length & connect them so they all jack at the same time, will there be 60 ton of force applied to the work. ...
In the simplest terms, possibly. There are myriad variables in play.

IMHO, you're going to have problems keeping three independent jacks at equal pressure during the bend. You may need to bottom-bend to get a consistent result. (Bottom-bending also requires much greater tonnage.)
 
Thanks for the input pantaz, I decided to hold off & re-think this project, I have been estimating material size thickness for the "H" frame of the press, "I" beam I planned on using is likley not up to the job either. With all the time & money involved failure is not an option.

Jim
 

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