Electrically conductive and Thermally insulating materal

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SUMMARY

Materials that exhibit high electrical conductivity (>10^6 S/m) while maintaining low thermal conductivity (<0.2 W/mK) are essential for applications requiring heat retention in electrically conductive substrates. Copper wires, while excellent conductors, can dissipate heat, necessitating the use of high-resistance feed wires and increased supply voltage to maintain thermal equilibrium. Nichrome wire serves as an effective alternative, allowing for controlled heating without significant heat loss. Thermal buffering techniques, such as surrounding the test piece with heated copper blocks or rings, can also achieve desired thermal conditions.

PREREQUISITES
  • Understanding of electrical conductivity and thermal conductivity principles
  • Familiarity with materials like Nichrome and copper
  • Knowledge of thermal buffering techniques
  • Basic electrical engineering concepts related to high-resistance wiring
NEXT STEPS
  • Research the properties and applications of Nichrome wire in heating elements
  • Explore thermal insulation materials with low thermal conductivity
  • Study electrical circuit design for high-resistance applications
  • Investigate advanced thermal buffering methods for heat retention
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Engineers, materials scientists, and researchers focused on developing heating solutions that require efficient thermal management while maintaining electrical conductivity.

Sandip
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Are there any materials that are electrically conductive but are thermally insulating?
 
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How insulating/non-conductive?
 
- and what do you want it for ?

This type of requirement can often be met using a mechanical assembly . Many interpretations but conceptually thin wires for the electricity going through holes in sheets of good thermal insulator .
 
I want to heat a thin electrically conductive substrate to a high temperature by passing current through it. Unfortunately the electrical wires made of copper conduct the heat away after a certain point. So, an electrical conductivity of >10^6 S/m (basically metal) to conduct the electricity, but at the same time thermal conductivity of <0.2 W/mK so that it does not conduct the heat away.
 
Use high resistance feed wires and increase the supply voltage .

If you use something like Nichrome wire and get your sums right the wire will get hot enough to be in thermal equilibrium with the substrate .
 
Another way of doing the same thing is to use thermal buffering .

Blocks or rings of copper are arranged to surround the test piece and are heated by external means to a temperature similar to that of the test piece .
 

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