Engine Modification Help: Automotive Technician Q&A

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SUMMARY

This discussion focuses on the impact of oversized studs on oil flow in a 1982 Kawasaki KZ1000 "J" engine following performance modifications. The original stud diameter of 8mm is replaced with a heavy-duty 9.4mm stud, which reduces the cross-sectional area for oil flow to the camshaft bearings. Participants emphasize the importance of maintaining OEM oil flow characteristics to prevent potential engine damage, advising against enlarging the stud holes excessively. The consensus is to slightly enlarge the cylinder head stud holes by 0.5mm to balance oil flow without compromising structural integrity.

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  • #31
Pressure might actually increase in that hole. Pressure doesn't matter as much as flow rate in cases like this.

Heads get hot. Heads with insufficient oil get even hotter, due to possible insufficient lubrication as well as decreased cooling rate (heat getting transferred into the oil).

The increase in head temperature can increase risk of warping heads. The higher peak temps can also weaken fastener joints such as valve cover gasketed joint, exhaust, and head gasket. Higher peak temps will also expose the small amount of oil in the heads to higher temperatures. That means the oil will degrade faster. The light ends of the oil molecules burn off more quickly, which will leave you with a lot of sludge. That sludge will further worsen the root cause of the problem.

Keep an eye on the engine's oil level. Also be sure to do a leakdown test. Compression tests are good, but leakdown will tell you a lot more. Compression tests won't change much until the engine is very worn out.
 

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