Expansion difficulty with clearance

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Homework Help Overview

The problem involves determining the effects of thermal expansion on an aluminum alloy piston fitting into a cast iron cylinder, specifically focusing on radial and diametral clearances at elevated temperatures. The coefficients of linear expansion for both materials are provided, and the context includes calculations related to changes in dimensions due to temperature increase.

Discussion Character

  • Exploratory, Assumption checking

Approaches and Questions Raised

  • Participants discuss the meaning of radial clearance and how to calculate the expansion of both the piston and the cylinder. There is uncertainty about the original dimensions of the iron cylinder and how they relate to the radial clearance. Some participants suggest using the thermal expansion coefficient for iron to find its expansion.

Discussion Status

The discussion is ongoing, with participants seeking clarification on the definitions and calculations involved. There is a focus on understanding how to apply the coefficients of thermal expansion to both materials, and some guidance has been offered regarding the method for calculating the expansion of the piston and cylinder.

Contextual Notes

Participants note the lack of information regarding the original thickness of the iron cylinder, which is crucial for determining its expansion. There is also a question about whether the 0.75mm figure should be used in calculations related to the iron cylinder.

german1234
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Homework Statement



An 80mm aluminium alloy piston fits into a cast iron cylinder with a uniform radial clearance of 0.75mm at 15C temp.the piston and cylinder reach 120C.

1. Determine radial clearance at 120C
2.what is diametral clearance 120C
3.What is change in cross sectional area of piston.

I am given coefficients of linear expansion for both metals.
aluminium alloy: 19x10^-6/C
iron: 10x10^-6/C



Homework Equations



I know how to use the formula for linear expansion and area expansion.

The Attempt at a Solution




Part 1 is what gives me trouble.
I am not sure what radial clearance means.I think it means the gap between the piston and the iron cylinder.
In that case, I can use the formula to find how much the piston expands.
I need to find the expansion of the piston and the expansion of the metal cylinder and take these two answers away from 0.75mm to find the new radial clearance.

My problem is: How do I find the expansion of the iron cylinder?


Part 2:
If I have found the radial clearance, then I can multiply it by 2 and that will give me the diametral clearance?

Part 3:
Change in cross-sectional area:

jjust fill in the formula for this using original cross-sectional area to find new area
 
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german1234 said:
My problem is: How do I find the expansion of the iron cylinder?
If you know how to find the expansion of the aluminum piston, you use the same method (Except that you use the thermal expansion coefficient of iron, not aluminum.)
Don't know if that is what you are asking, post back if you meant to ask something else.
 
thanks,
I don't know what the original thickness of the iron is, so i can't figure out by how much it expands
 
Is the 0.75mm the figure i need to use for the iron?
 
The iron has a radius that is 0.75 mm larger than that of the aluminum.
 

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